Bender CC611 Manuel utilisateur

Manual
EN
CC611 EV charge controller
Charge controller for electric vehicle charging stations,
wall boxes and street light charging points
Software version: D0490
CC611_D00253_00_M_XXEN / 07.2015

Bender GmbH & Co. KG
Londorfer Str. 65 • 35305 Gruenberg • Germany
Postfach 1161 • 35301 Gruenberg • Germany
Tel.: +49 6401 807-0
Fax: +49 6401 807-259
Email: [email protected]
Web: http://www.bender.de
http://www.bender.de/manuals
©Bender GmbH & Co. KG
All rights reserved.
Reprinting only with permission
of the publisher.
Subject to change!
Photos: Bender archives.

Table of Contents
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CC611_D00253_00_M_XXEN / 07.2015
1. Effective use of this manual .......................................................................... 7
1.1 Notes for the user ............................................................................................. 7
2. Safety information ........................................................................................... 9
2.1 General safety information ........................................................................... 9
2.2 Work activities on electrical installations ................................................ 9
2.3 Dangers dealing with the charge controller .......................................... 9
2.4 Precautions ...................................................................................................... 10
2.5 Intended use ................................................................................................... 10
3. Function ........................................................................................................... 11
3.1 Device features .............................................................................................. 11
3.2 Product description ...................................................................................... 11
3.3 Functional description ................................................................................ 12
3.3.1 RFID module .................................................................................................... 15
3.3.2 Normal operation .......................................................................................... 16
4. Device overview ............................................................................................. 17
4.1 Dimensions ...................................................................................................... 17
4.2 DIN rail mounting .......................................................................................... 18
5. Connection ...................................................................................................... 19
5.1 Connection conditions ................................................................................ 19
5.2 Connectivity .................................................................................................... 20
5.2.1 USB configuration interface ...................................................................... 21
5.2.2 SIM card and SIM card reader ................................................................... 21
5.2.3 Antenna ............................................................................................................ 21
5.2.4 USB interface for Ethernet/WiFi adapter .............................................. 22
5.2.5 Front panel LEDs ........................................................................................... 22
5.2.6 12 V power supply ........................................................................................ 22

Table of Contents
4CC611_D00253_00_M_XXEN / 07.2015
5.2.7 Plug lock connection ................................................................................... 23
5.2.8 Contactor connection .................................................................................. 24
5.2.9 Control Pilot (CP) and Proximity Contact (PP) connections ........... 24
5.2.10 Meter connection .......................................................................................... 24
5.2.11 Connection to the RFID module .............................................................. 24
6. Configuration and testing ........................................................................... 25
6.1 Configuration .................................................................................................. 25
6.1.1 Local configuration and parameters ...................................................... 25
6.1.1.1 ChargePointId ........................................................................................ 28
6.1.1.2 Communication Interface .................................................................. 28
6.1.1.3 BinaryOCPPHostname / BinaryOCPPPort .................................... 28
6.1.1.4 OCPPBackendURL ................................................................................. 28
6.1.1.5 APN/APN-Username/APN-Password/SIM-PIN Number .......... 28
6.1.1.6 Application of changed parameters .............................................. 29
6.1.1.7 Automatic charge controller resets ................................................ 29
6.1.2 Remote configuration and parameters ................................................. 29
6.1.2.1 Hostname/Port ...................................................................................... 30
6.1.2.2 WSATO ...................................................................................................... 31
6.1.2.3 HeartBeatInterval .................................................................................. 31
6.1.2.4 ConnectionTimeOut ............................................................................ 31
6.1.2.5 MeterDefaultSampleInterval ............................................................ 31
6.1.2.6 ClockAlignedDataInterval .................................................................. 32
6.1.2.7 FreeCharging .......................................................................................... 32
6.1.2.8 EffectiveAmps ........................................................................................ 32
6.1.2.9 TempDelta ............................................................................................... 32
6.1.2.10 NetworkType .......................................................................................... 32
6.1.2.11 BinaryOCPP ............................................................................................. 32
6.1.2.12 AUTH_STOP_CHARGE ......................................................................... 33
6.1.2.13 UseCache ................................................................................................. 33
6.2 Testing ............................................................................................................... 34
6.2.1 Successful boot-up ....................................................................................... 34

Table of Contents
5CC611_D00253_00_M_XXEN / 07.2015
6.2.2 Connectivity to the backend ..................................................................... 34
6.2.3 Meter connectivity ........................................................................................ 34
6.2.4 Plug locking and unlocking ....................................................................... 35
6.2.5 Charging ........................................................................................................... 35
7. Connecting to the charge controller ......................................................... 37
7.1 Establishing a network connection ........................................................ 37
7.1.1 USB configuration interface ...................................................................... 37
7.1.2 USB Ethernet interface via a USB Ethernet dongle ........................... 38
8. Technical data ................................................................................................ 39
8.1 Tabular data .................................................................................................... 39
8.2 Standards, approvals, certification .......................................................... 41
8.3 Ordering information ................................................................................... 41
9. Transport and malfunction .......................................................................... 43
9.1 Inspection and transport ............................................................................ 43
9.1.1 Support ............................................................................................................. 43
9.2 Disposal ............................................................................................................. 43
INDEX .................................................................................................................... 45


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CC611_D00253_00_M_XXEN / 07.2015
1. Effective use of this manual
1.1 Notes for the user
This manual is intended for experts in electrical engineering and
electronics!
In order to make it easier for you to find specific text passages or references in
this manual and for reasons of comprehensibility, important information is
emphasized by symbols. The meaning of these symbols is explained below
The signal word indicates that there is a high risk of danger
that will result in electrocution or serious injury if not
avoided.
This signal word indicates a medium risk of danger that can
lead to death or serious injury if not avoided.
This signal word indicates a low level risk that can result in
minor or moderate injury or damage to property if not
avoided.
This symbol denotes information intended to assist the user
to make optimum use of the product.
DANGER
WARNING
CAUTION

9
CC611_D00253_00_M_XXEN / 07.2015
2. Safety information
2.1 General safety information
In addition to these operating instructions, the leaflet "Safety instructions for
Bender products“, which is delivered with the product, is an integral part of
the device documentation.
2.2 Work activities on electrical installations
Only qualified and skilled personnel are permitted to install, commis-
sion and run a device or system.
Compliance with the applicable regulations governing work on electri-
cal installations and with the regulations derived and associated with
them is mandatory. EN 50110 is of particular importance in this regard.
If the device is being used in a location outside of Germany, the appli-
cable local standards and regulations must be complied with. Euro-
pean standard EN 50110 can be used as a guide
2.3 Dangers dealing with the charge controller
The CC611 charge controller has been assembled in accordance with the lat-
est state-of-the-art technology and recognized safety rules. Nevertheless, its
use may result in injury to the user or a third party respectively, through inter-
ference or damage to the charge controller or material property. The charge
controller should only be used for its intended purpose.
Risk of fatal injury from electric shock!
Any work on electrical installations which is not carried out
properly can lead to death and injury! Only skilled persons
are permitted to carry out the work necessary to install,
commission and run a device or system.
DANGER

Safety information
10 CC611_D00253_00_M_XXEN / 07.2015
2.4 Precautions
Ensure the correct rated input voltage and supply voltage is applied. To check
that the device has been properly connected, perform a functional test before
commissioning the system. Refer to Chapter 6.2.
2.5 Intended use
The Bender CC611 charge controller, hereafter referred to as the charge con-
troller, is the main component of a charge point and is designed for use in
electric vehicle (EV) charging stations, wall boxes and street light charging
points. The charge controller controls type 1 and type 2 plugs, and type 2
sockets. It enables a setup that is in accordance with current standards, such
as IEC 62196, IEC 61851-1 and IEC 61851-22.
CC611
USB 1
DEBUG
ANTENNE
Charge point
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