Belt-Way Scales ASM0325 Manuel utilisateur

Belt-Way Scales Inc.

1 Beltway Rd.

Rock Falls IL 61071

Phone: (815) 625-5573

sales@beltwayscales.com

www.beltwayscales.com

2021 REMOTE DISPLAY QUICK START GUIDE V2.5

Remote Display Quick Start Guide v2.5

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8040-0028-0M Rev A 04/21

1. INTRODUCTION ..................................................................................................................................2

2. WHAT'S IN THE BOX ........................................................................................................................2

3. DISPLAY SPECIFICATIONS .............................................................................................................3

4. INSTALLATION PROCEDURE .........................................................................................................3

5.NETWORK SETUP ...............................................................................................................................4

6. DISPLAY NETWORK SCREEN .........................................................................................................5

7. INTEGRATOR IP ADDRESS SETUP ...............................................................................................5

8. MAIN SCREEN & ZERO CALIBRATION .....................................................................................6-7

9. MENU......................................................................................................................................................8

10. CAL DATA ...........................................................................................................................................8

11. TOTALS ..............................................................................................................................................8

12. SETUP .................................................................................................................................................9

13. TIME AND DATE ...............................................................................................................................9

14. CONNECTION STATUS ...................................................................................................................9

15. REPORTS ......................................................................................................................................... 10

16. USB .................................................................................................................................................... 11

17. VNC VIEWER................................................................................................................................... 12

18. SOFTWARE UPDATE ................................................................................................................... 13

Table of Contents

Remote Display Quick Start Guide v2.5

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1. Introduction

The 4" or 7" Belt-Way Remote Display allows a plant operator to monitor multiple conveyor

belt scales from a single location. The operator can reset scale totals and perform zero

calibrations on all connected scales. The remote display also displays historical production

information and records accumulated weight and flow rate data files to the included USB flash

drive.

NOTE: The remote display is designed to communicate with the new style Belt-Way

integrator ONLY! Older integrators will NOT work and must be upgraded prior to remote

display installation!

2. What is in the Box?

1. 4" or 7" Touchscreen Display

2. USB Drive

3. 110 - 24 VDC Power Supply

4. Power Over Ethernet Adapter

5. Ethernet Cable and coupler

6. 110 AC Power Cord

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3. Display Specifications

Part Numbers: ASM0325 4” Remote Display

ASM0294 7" Remote Display

ASM0294-BASIC 7” Basic Remote Display

Display

Screen: 4” or 7” Color Touchscreen

Max colors: 16 Million

Resolution: 4" - 480x272, 7" 800x480

Power Requirements: 24 VDC @ 350 mA

(110 / 220 - 24VDC Power Supply Included)

Communication

Com ports: Ethernet

Data Storage: 128 MB Internal

4 GB USB Flash Drive

Enclosure

4 inch Enclosure Dimensions: 8.5" x 6.5" x 4"

7 inch Enclosure Dimensions: 10.5"x 8.5"x 6"

Environmental

Temperature Rating: 32- 122

Protection: IP65 (Nema 4)

Suitable for Indoor Use only!

4. Installation Procedure

STEP 1:Mount the display encosure so it is free of vibration and protected from direct sunlight.

Multiple scales and remote displays may be hardwire to a local area network or installed as part

of a stand alone wireless network

Step 2A: WIRELESS ONLY - Connect Cat5e cable to Power Over Ethernet module

The access point must be installed at the display.

Connect cable from access point to coupler on green cable.

A B C

4" Display -8.00" x 8.00" 0.31"

7" Display - 10.00" x 10.00" 0.31"

TO ACCESS POINT

TO PWR + DATA OUT

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Step 2B: HARDWIRE ONLY Connect CAT5e cable directly to the Display

Use coupler to bypass the Power over ethernet adapter.

Step 3: Power the display. The display comes with a 110/220 AC to 24 VDC power supply. Plug

the power cord into a grounded outlet. The display will turn on.

5. Network Setup

The scale network may be wireless or hardwired. The remote display, scale integrators, wireless

transmitters and other devices on the network must have unique IP addresses.

Wireless Network Example:

Scale 1

192.168.1.100

Scale 1 Station

192.168.1.21

Scale 2 Station

192.168.1.22

Remote Display

192.168.1.251

Access Point

192.168.1.20

Scale 2

192.168.1.101

CAT5 CABLE

TO NETWORK

WHITE CABLE

TO DISPLAY

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Hardwire Network Example:

6. Display Network Screen

The Network screen shows scale IP addresses currently programmed into the display. All

devices must be on the same subnet (e.g. 192.168.1.XXX) but the 4th number must be

unique. The default remote display IP address is 192.168.1.251. Scale 1 defaults to

192.168.1.100, Scale 2 defaults to 192.168.1.101, etc. The Scale IP address MUST MATCH the

actual IP address programmed into the scale control box.

The default Slave ID value is 247. It must

match the Slave ID programmed into the

corresponding control box. Each IP value may

be modified by pressing the numeric input

field. Click the RESTART DISPLAY button to

reboot the display and save any IP Address

and Slave ID changes. The new settings will

take effect once the display restarts.

Scale 2

192.168.1.101

Scale 1

192.168.1.100

Remote Display

192.168.1.251

Scale 3

192.168.1.102

Ethernet Switch

Network Device

Running VNC VIEWER

Cat5e cable segments MUST be less than 300 ft

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7. Integrator IP Address Setup

Program the IP address and Slave ID into each integrator. The first scale is usually left at the default

address 192.168.1.100. Each additional scale must be changed to 192.168.1.101, 192.168.1.102, etc.

8. Main Screen

The main screen displays Total Weight, Tons Per Hour, and Belt Speed values.

The standard display is programmed for 6 scales. The connection indicators show when each

scale is connected to the remote display.

Use the MENU button

to navigate to other

display screens.

Use the blue buttons

to label each scale or

product. The keyboard

appears when the

button is pressed.

Use RESET TONS

buttons to reset

any scale weight

to 0. The reset

process takes

about 5 seconds

to complete.

Press the MENU Button and

choose Administration

Next choose Ethernet

Arrow down to IP Address

and press Enter

Arrow up to Assign IP Address and press Enter.

User the number pad to enter all 12 digits in the IP Address.

You must enter leading zeros

when the value is below 100.

Move the cursor to the

Enter Arrow and press Enter

a final time to save the address.

Arrow down and make sure the

Modbus Slave ID is 247

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Main Screen part 2

Zero Calibration Procedure

The Zero Calibration should be performed when a scale continually accumulates or subtracts

weight while the belt is empty.

THE BELT MUST BE RUNNING EMPTY BEFORE STARTING THE ZERO CALIBRATION!

Step 1:

The ZERO CAL button appears only

when the belt is running.

Make sure each belt is running empty.

Press ZERO CAL to initiate the

ZERO CALIBRATION on a single scale

or ZERO ALL to calibrate multiple scales.

Use the SCREENSHOT button to save a copy

of the screen to the USB flash drive. The file is

saved as a bitmap in the Hardcopy folder.

The filename is YYMMDD_0000.bmp

ZERO ALL or RESET ALL

Perform functions on all

scales.

Scale Connection Status Indicator

Each scale has a connection indicator. The

indicator is GREEN when the scale is

connected and the data is updated.

The indicator is RED when the scale is not

connected and displayed data may not be

updated to the most current values.

This can be caused by several conditions

such as power loss, wireless network

failure, damaged Ethernet cables, etc.

Use this button to

adjust the Weight

decimal places

to 0,1 or 2.

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Step 2:

Press OK to confirm and proceed with the

ZERO CALIBRATION.

Step 3:

Each indicator turns green and

displays RUNNING. They automatically

return to normal when each scales ZERO

CALIBRATION process completes.

THE ZERO CALIBRATION SHOULD BE PERFORMED A MINIMUM OF ONCE PER DAY OR

AS NEEDED DEPENDING ON WEATHER CONDITIONS, BELT CONDITIONS, MECHANICAL

CHANGES TO THE CONVEYOR, ETC.

9. Menu

The Menu allows access to all

other display screens.

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10.Cal Data

The Cal Data Screen shows important calibration

information including Previous Trim Factor,

Current Trim Factor, Trim Factor Difference,

Previous Zero Value, Current Zero Value, and

Belt Length. The Zero Value changes each time

the Zero Calibration is performed. All other

calibration values are read only.

11.Totals

The Totals Screen shows accumulated weight totals for all scales. The Job Total may be

manually reset at any time. The Daily, Weekly, Monthly, and Yearly totals reset automatically

according to the belt scale's internal clock and calendar.

BASIC DISPLAY

The basic display allows the user to view all scale

totals and Reset the Job total.

FULL FEATURE DISPLAY

The full feature display allows the user

to also save a totals report and download

it to the USB drive.

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