Belmash SDM-2000 Manuel utilisateur
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2
CONTENTS
1. Declaration of conformity ЕС/ЕЕА 3
2. Intended use 4
3. General information 4
4. Main parameters 5
5. List of standard equipment 6
6. Basic components 7
7. Machine structure 12
8. Safety issues 13
9. Marking and packing 16
10. Setting-up procedures 17
11. Basic operations 22
12. Maintenance and repair 30
13. Troubleshooting 32
14. Storage 33
15. Transportation 33
16. Disposal 33
Warranty certificate 34
Acceptance certificate 36
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This operating manual establishes machine service instructions and rules of safe operation.
Please read all instructions contained in this operating manual before using the machine.
The woodworking machines, if not operated safely, may endanger human life and health.
Hazardous exposure: noise, vibration, dust and cutting wastes, electricity.
Compliance with the requirements, specified in the operating manual, ensures safety while in
use and helps to avoid problems during operation and maintenance.
This operating manual does not reflects slight changes and modifications in machines, made
by the manufacturer after the publication of this manual, as well as changes in component
details and documentation attached to it.
1. DECLARATION OF CONFORMITY ЕС/ЕЕА
Joint limited liability company “Zavod Belmash” declares that multifunctional woodworking
machines
BELMASH SDM-2000
BELMASH SDM-2200
BELMASH SDM-2500
comply with the following requirements of EU Directives, including changes:
2006/42/EC Machinery (MD)
2004/108/EC Electromagnetic Compatibility (EMC)
2011/65/EURO HS Directive
A basis for concordance of the mentioned above devices with the EU Directives is their full
compliance with the applicable standards listed below:
EN 61029-1: 2009 + A11: 2011
EN 62233: 2008 (incl. Corr: 2008)
EN 55014-1: 2006 + A1: 2009
EN 55014-2: 1997 + A1: 2001+A2: 2008
EN 61000-3-2: 2006 + A1:2009+A2: 2009
EN 61000-3-3: 2008*
EN 61000-3-11: 2010**
01/222-1*
01/222-2**
_____________________________________________
* - for machines BELMASH SDM-2000
** - for machines BELMAS SDM-2200, BELMASH SDM-2500
Director _____________ D. V. Shorikov
Conformity certificates are stored at the address:
Zavod Belmash JLLC, Slavgorodskiy Proezd, 37 Republic of Belarus, 212000, Mogilev.
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2. INTENDED USE
The machine relates to equipment for the domestic individual use.
The hand-fed machines are used for processing of wood and analogous hard materials
(cardboard, plywood, wood chip boards) by planing, cutting, milling and drilling in order to
give them the required shapes and sizes.
Do not use the machine for other purposes. It is not allowed to process metals, stone,
asbestos-cement materials, soft plastic and rubberlike materials
With appropriate adjustment the machine can perform the following types of processing:
planing (jointing) on surface or along ribs;
angular planing (jointing, along ribs);
longitudinal and cross cutting;
longitudinal angular cutting with the use of a ruler;
angular cross cutting with the use of device;
milling with disc cutters;
milling with end cutters;
drilling.
3. GENERAL INFORMATION
The machine can be operated outdoors, under cover, indoors, except for residential premises.
Climatic service conditions:
altitude above the sea level – up to 1000 m;
environment temperature from +5 to +40°С;
environmental relative humidity – up to 80%, at a temperature of +20°С.
It is not allowed to operate the machine under the impact of drops and splashes, as well as
outdoors during rain, fog, snowfall, strong wing, and storm.
The power of the machine is supplied by a single-phase AC with an earthed positive earth.
BELMASH SDM-2200 и BELMASH SDM-2500 machines shall be used in the electrical grids
with a nominal impedance zmax=0,354 ohm. The user must agree on the rated load capacity
sufficient for the mentioned above machines with Electric Inspection Service.
Type of engine – asynchronous, single-phase, with the working capacitor, intermittent
operating status – S6-40%.
The equivalent and maximum sound levels are as follows: 80 dBA and 90 dBA relatively.
The machine has a built-in disconnect device from the power supply during asynchronous
engine overheating. Restarting of the machine can be performed after the electric motor has
cooled down to the ambient temperature.
To connect the external exhaust units in order to collect dust and cutting wastes, the
woodworking machine has three pipes:
a pipe with 63 mm in diameter on casing for chip removing 24 (Fig. А);
a pipe with 38 mm in diameter on casing of saw blade 30 (Fig. А);
a pipe with 28 mm in diameter on fencing of saw blade 29 (Fig. А).
The external exhaust unit should be suitable for removing cutting wastes.
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4. MAIN PARAMETERS
Main parameters are specified in the Table 1.
Table 1
№ Name
Parameters
BELMASH
SDM-2000
BELMASH
SDM-2200
BELMASH
SDM-2500
1 Max. planing width per pass, mm 230 250 270
2 Range of planing depth per pass, mm 0÷3 0÷3 0÷3
3 Max. height of the work piece pressed by a holding
down device, up to, mm 65 65 65
4 Max. uncut dimensions, length×width×height
(depth), mm 2000×230×85 2000×250×100 2000×270×117
5 Range of cutting depth, mm 0÷85 0÷100 0÷117
6 Range of cutting depth per pass, mm 250 280 315
7 Diameter of disc cutter 125 125 125
8 Diameter of mounting bore of disc cutter/ saw
blade, mm 32 32 32
8 Diameter of end cutter, mm 612 612 612
9 Range of longitudinal cutting angles and planing
with the use of a ruler, degrees 0÷45 0÷45 0÷45
10 Range of cross cutting angles with the use of a
device, degrees –45÷45 –45÷45 –45÷45
11 Cutting table dimensions, mm 732×456 802×492 872×532
12 Dimensions of tables during planing, mm 760×247 830×267 900×287
13 Milling table dimensions, mm 470×190 470×190 470×190
14 Rated idle RPM of a knife’s block and end cutter,
min-1 7700 7700 7700
15 Rated idle RPM of a saw blade and disc cutter, min-1 2850 2850 2850
16 Rated consumed power, W 2000 2200 2500
17 Rated frequency, Hz 230 230 230
18 Rated frequency, Hz 50 50 50
19 Overall dimensions, L×B×H, mm 806×793×445 876×829×460 949×849×512
20 Setting dimension, L1×B1 (min. the size of the site
for the installation of the machine), mm 430×206 430×226 441×246
21 Weight of machine including devices (net/gross), kg 52,4/55,3 56,1/59,2 61,3/64,9
Limit deviations of linear and angular dimensions do not exceed ±5%
Limit deviation of the rotating frequency does not exceed ±5%
Limit deviation of the power consumption +15%
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5. LIST OF STANDARD EQUIPMENT
Table 2
№ Item Name
Quantity, pсs
BELMAS
SDM-2000
BELMASH
SDM-2200
BELMASH
SDM-2500
Devices, tools, fencing
1 - Portable multifunctional woodworking
machine 1 1 1
2 28, 29 Fencing of saw blade and disc cutter
together with the splitting knife 1 1 1
3 11, 12 Angular bump as a set with a ruler 1 1 1
4 34 Device for angular cross cutting 1 1 1
5 41-44 Vertical holder 1 1 1
6 56 Chuck screw wrench 1 1 1
7 68 Hook wrench 1 1 1
8 7 Knife’s block fencing 1 1 1
9 8 Bracket 1 1 1
10 46 Milling table 1 1 1
11 51 End mill fencing 1 1 1
12 45 Insert for milling 1 1 1
13 24 Casing 1 1 1
14 22
74
75
76
77
78
79
23
80
81
23а
Holding down device
Spring box
Right support
Left support
Rotation axis
Clamp axis
Clamp handle
Screw М5×12
Screw nut М8
Spring washer 5
Spring washer 8
1
1
1
1
1
1
1
4
2
4
2
1
1
1
1
1
1
1
4
2
4
2
1
1
1
1
1
1
1
4
2
4
2
15 - Pusher 1 1 1
Standard articles
16** 25 Circular saw blade 1 1 1
17 55 Drilling chuck 13-М12×1,25 1 1 1
18** - Fixing arrangements 1 set 1 set 1 set
19 - Hex key 1 1 1
Documentation
20 - Operating manual 1 1 1
21 - Warranty certificate 1 1 1
Personal protective equipment
22 - Earplugs 1 set 1 set 1 set
23 - Protective goggles 1 1 1
24 - Mask 1 1 1
** –Fixing arrangements can be installed on the machine or its tools and devices
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6. BASIC COMPONENTS
Fig. A
Planing function
1 – Knife block
2 – Loading table
3 – Outfeed table
7 – Knife’s block fencing
8 – Swing bracket for knife’s block fencing
9 – Clip for fixing of knife’s block fencing
10 – Flywheel for clip fixing
11 – Angular bump (vertical)
12 – Gib stick of angular bump (vertical)
13 – Cutting/planing angle scale (vertical)
16 – Flywheels for angular bump fixation (vertical)
17 – Flywheels for cutting/planning angle fixation (vertical)
18 – Swivel control panel
20 – Safety switch cover
21 – Flywheel for control panel fixation
11
13
16
17 21
20
18
12 1
10 9 7
8
2
3
8
Fig. В1, B2
Cutting function
12 – Gib stick of angular bump (vertical)
24 – Pipe for cutting wastes
25 – Saw blade
26 – Cutting table
27 – Stick for lifting and lowering of saw blade
28 – Splitting knife
29 – Fencing of saw blade / disc cutter above the table
level
30 – Fencing of saw blade / disc cutter below the table
level
31 – Cutting table mounting
32 – Flywheel for fixation of saw blade / disc cutter
33 – Hold slide for angular cross cutting
34 – Device for angular cross cutting
35 – Angular cross cutting scale
36 – Flywheel for bum fixation
37 – Cutting depth scale
38 – Depth scale of milling with disc cutter
39 – Tool-slide indicating cutting/milling depth
40 – Disc cutter (not included in the scope
of delivery)
45 – Insert for cutter guard below the tale level
56 – Box wrench
59 – Screw nut for splitting knife fixation
60 – Washer lock for splitting knife
67 – Screw nut for saw blade/ disc cutter fixation
68 – Hook wrench
59
24
27
31 28 25
60 30
37
38
33
36353429 12
26
32
39
25 67 67 40 45 32
32 68
56
В1
B2
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Fig. С
Milling with disc cutter
11 – Angular bump (vertical)
12 – Gib stick of angular bump (vertical)
27 – Stick for lifting and lowering of saw blade
29 – Fencing of saw blade / disc cutter above the table level
41 – Vertical rod for fencing of disc cutter
42 – Horizontal rod for fencing of cutter
43 – Flywheel for vertical rod fixing
44 – Flywheel for horizontal rod fixing
42
27
41
44
43 12
11
29
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Fig. D
End milling function
11 – Angular bump (vertical)
12 – Gib stick of angular bump (vertical)
16 – Fixing handwheels of angular support (vertical)
46 – Milling table
47 – End milling cutter (not included in the scope of delivery)
48 – Brackets for cutter accessory
49 – Lever-stick for lifting/lowering/of milling table
50 – Flywheels for fixation of cutter accessory
51 – Fencing of end milling cutter
52 – Lock bracket for operating mode disabler
53 – Rod for operating mode disabler
54 – Fixing screws for brackets of cutter accessory
55 – Drill chuck
58 – Wrench for drill chuck
64 – Fixing screws for end mill fencing 51/knife’s end block fencing 65
54
52
53 51
12
16
64 55
58
47
11
48 50 46 49
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