Beisler 1265-5 Manuel utilisateur
DA_650-16_deen_05-2012.qxd:DA-6-pages.qxd 23.05.2012 10:05 Uhr Seite 3
Operation Instructions
DA_650-16_deen_05-2012.qxd:DA-6-pages.qxd 23.05.2012 10:05 Uhr Seite 3
Operation Instructions
1282265-52821265-5
Index Page:
Preface and general safety instructions
Part 1: Operating instructions cl. 1265/5
1 Description of product .......................................... 3
1.1 Description of proper use ......................................... 3
1.2 Briefdescription............................................... 3
1.3 Technicaldata................................................ 4
2 Optional equipment (see annex) .................................... 5
3 Switching on - Switching off - Program stop ............................ 6
3.1 Switchingon................................................. 6
3.2 Switchingoff................................................. 6
3.3 Programstop ................................................ 7
3.4 Restartafterprogramstop ........................................ 7
4 Operation of the sewing machine head ............................... 8
4.1 General notes
......................................................... 8
4.2 Recommended threads .......................................... 9
4.3 Removing / Putting on the fabric sliding sheet............................. 10
5 Operation of the sewing unit ...................................... 11
5.1 Foot switch machine sequence...................................... 11
5.2 Feeding the trousers parts and starting the sewing operation ................... 11
5.3 Adjusting the edge guide ......................................... 13
5.4 Adjustingtheblowingairforthenozzlesinthetabletop ...................... 14
5.5 Stackers ................................................... 15
5.5.1 Standard stacker .............................................. 15
5.5.2 Throw-overstacker............................................. 16
5.5.3 Alternatingstacker............................................. 17
5.6 Fusing station (optional).......................................... 18
5.6.1 Inserting adhesive tape .......................................... 18
5.6.2 Switchingthefusingstationonandoff................................. 18
5.6.3 Fusingofkneeliningandfronttrousers................................. 19
5.6.4 Cleningthestamp.............................................. 20
5.7 Feeding the trousers parts and starting the sewing operation in conjunction with the fusing station 21
6 Operation of the control ......................................... 23
6.1 Operatorterminal.............................................. 23
6.2 Userinterface................................................ 24
6.2.1 Menustructureofthesewingandsettingprograms......................... 24
6.3 Mainscreen................................................. 26
Index Page:
6.4 Seamprograms............................................... 27
6.4.1 Factory-setprograms ........................................... 27
6.4.2 Selectingtheseamprogram ....................................... 28
6.4.3 Manual sewing, controlled via foot pedal ................................ 28
6.4.4 Changing the program functions ..................................... 29
6.5 Seam sequences .............................................. 43
6.6 Preseams................................................... 45
6.7 Seamstartingmode ............................................ 46
6.8 Activatingthesewingmotor........................................ 46
6.9 Resetting the daily piece counter .................................... 46
6.10 Input/ Output test .............................................. 47
6.11 Programming menus ............................................ 49
6.11.1 General notes ................................................ 49
6.11.2 Allocatingafreestoragelocation .................................... 49
6.11.3 F1=INITParameter............................................ 49
6.11.4 F2=MemoryCard............................................. 51
6.11.5 F3 = Diagnostics .............................................. 53
6.11.6 F5 = Additional programs ......................................... 54
7 Maintenance ................................................ 56
7.1 Cleaning and checking........................................... 56
7.2 Oillubrication................................................ 58
1 Description of product
1.1 Description of proper use
The 1265/5 is a sewing unit which can properly be used for sewing
light to medium-weight material. Such material is, as a rule, made of
textile fibres. These materials are used in the garment industry.
In general only dry material must be sewn on this machine. The
material must not contain any hard objects.
The seam is generally made with core thread, polyester fibre
or cotton threads.
The dimensions for needle and hook threads can be taken from the
table in chapter 4.2.
Before using any other threads it is necessary to estimate the
consequential dangers and to take the respective safety measures, if
required.
This sewing unit must only be installed and operated in dry and
well-kept rooms. If the sewing unit is used in other rooms, which are
not dry and well-kept, further measures to be agreed upon may
become necessary (see EN 60204-31 : 1999).
We, as manufacturer of industrial sewing machines, assume that at
least semi-skilled operating personnel will be working on our products
so that all usual operations and, where applicable, their risks are
presumed to be known.
1.2 Brief description
The Beisler 1265/5 is a single-head sewing unit for serging of trousers
parts with and without knee lining. The overlocking of the seat and fly
bow as well as of the trousers hem can be integrated.
Optionally you can work with or without a hot fusing station (lining on
top / lining below).
All sewing unit components are mounted on a stand welded of square
steel tubes and controlled by a microprocessor system.
The sewing unit is operated via a control panel. Here it is possible to
call up various control programs, to define new programs and to check
all inputs and outputs for maintenance and repair purposes.
Machine head
–Pegasus two- or three-thread overlock machine
EXT 5204-02 with top feed
–Separate step motor control for top feed and differential feed, for
setting the desired lining fullness, also for stretch fabrics
–Microprocessor control, freely programmable
–Sewing drive Efka DC 1500
–Automatic fullness distribution at the side seam and crotch seam,
programmable
–Height-adjustable edge guide for different material thicknesses
–Automatic contour guide, controlled via step motor
–Ejector via step motor for precise chain separating and positioning
the trousers before stacking
3
–Step motor control with auxiliary feed for wide and difficult
materials
–Processing of knee lining without fusing device for cut-to-size knee
lining
–Optional fusing unit
–Light barrier for recognizing the seam beginning and seam end for
automatic sewing start and stop
–Vertical cutter with suction for overlocking and serging in one
operation
–Chain separating device with suction, programmable
–Adjustable blowing nozzles in the table top for supporting the
material feed
–Height-adjustable stand, infinitely variable from 850 mm to
1200 mm
–Integrated stacking device
1.3 Technical data
Machine head: Pegasus EXT 5204-02
Stitch type: 504/ 505
Number of needles: 1
Needle system: B27
Needle size: Nm 80 to Nm110
Threads: see table chapter 4.2
Speed: 7000 r/ min without lining
6500 r/min with lining
Speed upon
delivery: 6500 r/ min
Stitch length: min. 1.0 mm
max. 5.0 mm
Seam width: 6 mm
Material: Light to medium-weight material
Operating pressure: 6 bar
Air consumption: 20 NL per working cycle
Rated voltage: 1 x 230 V 50/60 Hz
Rated load: 0.9 kVA
Dimensions: 1500 x 900 x 1400 mm (L x W x H)
Working height: 850...1200 mm
(upper table top edge)
Weight: 120 kg
4
5
Noise value: LC = 81dB (A)
Workstation-specific emission value according to DIN 45635-48-B-1
Stitch length: 3 mm
Seam length: 1160 mm
Speed: 7000 r/min
Material G1 DIN 23328: 1 layer
Measuring point according
to DIN 4895 part 1 X = 600 mm Y = 350 mm Z = 600 mm
X-axis = at right angles to the feeding direction
Y-axis = main feeding direction
Z-axis = height
2 Optional equipment
See annex.
3 Switching on - Switching off - Program stop
3.1 Switching on
–Switch on main switch 1 (turn in clockwise direction).
The control loads the machine program.
The start screen appears in the display of the control panel and
shows the following message:
WAITING FOR RESET
–Unlock the program stop key 2 at the control panel.
3.2 Switching off
–Press program stop key 2 at the control panel until it locks.
–Switch off main switch 1 (turn counter-clockwise).
6
21
3.3 Program stop
For an immediate stop in case of operating errors, needle breakage
etc. the safety system of the 1265/5 provides the following measures:
–Press program stop switch 2 at the control panel.
The running operations are stopped immediately.
–Turn main switch 1 counter-clockwise.
The sewing unit drops out immediately;
all movements of the sewing unit stop immediately.
3.4 Restart after program stop
Caution: Risk of injury!
Switchthemainswitchoff.
Clear the fault only with the sewing unit switched off.
Only restart the sewing unit after the fault has been cleared.
–Switch on main switch 1 (turn in clockwise direction).
–Unlock the program stop switch.
The control loads the machine program.
The main screen appears in the display of the control panel.
The sewing unit is ready for operation again.
7
21
2
4 Operation of the sewing machine head
4.1 General notes
The operation of the sewing machine head (needle insertion, threading
of needle thread and hook thread etc.) is described in the separately
attached Pegasus operating instructions.
The instruction manual is included in the accessories of the sewing
unit.
Attention: Risk of injury!
Please read the operating instructions of the sewing machine head
carefully and observe all safety instructions.
8
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