Beijer Electronics BFI-E3 Series Manuel d'installation

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Beijer Electronics AB −a company in the Beijer Electronics Group

Parent Company (Reg. office) Subsidiaries

Beijer Electronics AB Norway, Drammen: Beijer Electronics AS, +47 32 24 30 00

P.O. Box 426 Denmark, Copenhagen: Beijer Electronics A/S,



+45 75 76 66

SE-201 24 MALMÖ, SWEDEN Germany, Nürtingen: Beijer Electronics GmbH, +49 7022 9660 0

Telephone +46 40 35 86 00 UK, Castle Donington: Beijer Electronics Products, +44 (0)845519 5430

Visiting address: Stora Varvsgatan 13a, Malmö Turkey Istanbul: Beijer Electronics ve Ticaret A.s 0090 216 366 32 0200

Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09

1 Start-up document

This document is a simple start-up guide describing basic functionality of the drive BFI-

E3, firmware 3.11. Detailed explanations are to be read in User Manual BFI-E3 and is

attached with the drive itself but also possible to download from

www.beijerelectronics.com.

2 Important Safety Information

Read IMPORTANT SAFETY INFORMATION below, especially Warnings and Caution.

Danger: Indicates a risk of electric shock, which, if not

avoided, could result in damage to the equipment and

possible injury or death.

Danger: Indicates a potentially hazardous

situation other than electrical, which if not

avoided, could result in damage to property.

This variable speed drive product is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed

incorrectly it may present a safety hazard. The BFI uses high voltages and currents, carries a high level of stored electrical energy, and is used to control

mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation

or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience.

They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and

use of the BFI, including the specified environmental limitations.

Do not perform any flash test or voltage withstand test on the BFI. Any electrical measurements required should be carried out with BFI disconnected.

Electric shock hazard! Disconnect and ISOLATE the BFI before attempting any work on it. High voltages are present at the terminals and within the

drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any

drive power terminals prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.

Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the

fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.

Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the

machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1.

The level of integrity offered by the BFI control input functions –for example stop/start, forward/reverse and maximum speed is not sufficient for use in

safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be

subject to a risk assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present.

The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry

out any work on the Drive, Motor or Motor cable whilst the input power is still applied.

The BFI can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains

supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range

prior to machine start up.

Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.

The BFI has an Ingress Protection rating of IP20 or IP66 depending on the model. IP20 units must be installed in a suitable enclosure.

When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive-in place, dust and swarf from

drilling may lead to damage. BFI are intended for indoor use only.

The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive

Relative humidity must be less than 95% (non-condensing).

Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the BFI as delivered.

Never connect the mains power supply to the Output terminals U, V, W.

Do not install any type of automatic switchgear between the drive and the motor

Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees

Ensure that all terminals are tightened to the appropriate torque setting

Do not attempt to carry out any repair of the BFI. In the case of suspected fault or malfunction, contact your local Beijer Electronics office for further

assistance.

 
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3 Table of Contents 
1START-UP DOCUMENT ............................................................................................................................................1 
2IMPORTANT SAFETY INFORMATION...................................................................................................................1 
3TABLE OF CONTENTS..............................................................................................................................................2 
4INSTALLATION...........................................................................................................................................................3 
4.1 PHYSICAL DIMENSIONS IP20......................................................................................................................................3 
4.2 PHYSICAL DIMENSIONS IP66......................................................................................................................................4 
4.3 FUSES,CABLE DIMENSIONS AND POWER LOSSES......................................................................................................5 
4.4 OVERVIEW POWER INPUT AND OUTPUT TERMINALS...................................................................................................5 
4.5 INSTALLATION OF POWER SUPPLY,GROUNDING AND MOTOR CABLE ........................................................................6 
4.6 BRAKE TRANSISTOR AND EXTERNAL BRAKE RESISTOR..............................................................................................8 
4.7 EMC-FILTER...............................................................................................................................................................9 
4.8 IP66, MAIN SWITCH,START/STOP SWITCH AND POTENTIOMETER.............................................................................9 
4.9 OVERVIEW CONTROL INPUTS/OUTPUTS ...................................................................................................................11 
5BASIC PARAMETER SETTING..............................................................................................................................12 
5.1 DIGITAL START IN 2DIRECTIONS AND 4FIXED PRESET SPEEDS..............................................................................12 
5.2 DIGITAL START IN 2DIRECTIONS AND ANALOG FREQUENCY SET POINT ..................................................................13 
5.3 DIGITAL MOTOR POTENTIOMETER ............................................................................................................................13 
5.4 DIGITAL START SIGNAL AND FREQUENCY SET POINT BY LEDDISPLAY ...................................................................14 
5.5 START/STOP BY INDIVIDUAL SIGNALS.......................................................................................................................14 
5.6 CONTROL FROM LED DISPLAY.................................................................................................................................14 
5.7 ANALOG OUTPUT,0-10 VDC...................................................................................................................................15 
5.8 DIGITAL OUTPUTS .....................................................................................................................................................15 
5.9 CONTROL OF MECHANICAL BRAKE OF THE MOTOR ..................................................................................................15 
5.10 PTC-THERMISTOR....................................................................................................................................................15 
5.11 VECTOR CONTROL WITH STANDARD INDUCTION MOTOR .........................................................................................16 
5.12 CURRENT LIMIT CONTROL.........................................................................................................................................16 
5.13 TUNING OF PM-MOTOR ............................................................................................................................................16 
5.14 CONTROL OF BFI BY MODBUS RTU........................................................................................................................17 
5.15 CONTROL OF BFI BY CANOPEN ..............................................................................................................................18 
5.16 CONTROL OF BFI BY MODBUS TCP........................................................................................................................19 
5.17 PI-CONTROL..............................................................................................................................................................20 
5.18 ENERGY OPTIMIZATION FUNCTION...........................................................................................................................20 
5.19 SPIN START...............................................................................................................................................................21 
5.20 BFI-SMARTSTICK......................................................................................................................................................21 
6KEYPAD......................................................................................................................................................................22 
6.1 LED DISPLAY............................................................................................................................................................23 
6.2 MONITORING FROM KEYPAD ....................................................................................................................................23 
7SPECIFICATION........................................................................................................................................................24 
7.1 DISPOSAL REQUIREMENTS UNDER WEEE REGULATIONS .....................................................................................25 
7.2 ENERGY EFFICIENCY CLASSIFICATION ....................................................................................................................25 
8WARNING AND ALARM CODES...........................................................................................................................26 
Copyright © Beijer Electronics, 2021 
This software/documentation/information (below referred to as ‘the material’) is the property of Beijer 
Electronics. The holder or user has a non-exclusive right to use the material. 
The holder is not allowed to distribute the material to anyone outside his/her organization except in cases where 
the material is part of a system that is supplied by the holder to his/her customer. 
The material may only be used with products or software supplied by Beijer Electronics. Beijer Electronics 
assumes no responsibility for any defects in the material, or for any consequences that might arise from the use 
of the material. It is the responsibility of the holder to ensure that any systems, for whatever applications, which 
is based on or includes the material (whether in its entirety or in parts), meets the expected properties or 
functional requirements. 
Beijer Electronics has no obligation to supply the holder with updated versions. 

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4 Installation

The drive should be mounted in a vertical position only on a flat, flame resistant vibration

free mounting using the integral holes. IP66 is allowed for outdoor mounting. But it is

recommended having an external roof to avoid snow directly on drive. BFI will not start if

ambient temperature is below -20°C. See User Manual BFI-E3 for more details.

4.1 Physical dimensions IP20

BFI-E3- IP20

Drive

size

Height

[mm]

Depth

[mm]

Width

[mm]

Weight

[kg]

1 x 230 V

3 x 380-480 V

0023-0070

[0,37-1,5 kW]

0022-0041 [0,75-1,5kW]

173

160

109

162

123

5,5

1,0

0070- 0105

[1,5-2,2 kW]

0041-0095 [1,5-4,0 kW]

221

207

137

209

5.3

150

110

1,7

0153/ 4,0 kW

0140-0240 [5,5-11kW]

261

246

247

175

131

3,2

0300-0460 [15-22kW]

420

400

212

171

125

8,2

14,8

9,1

0610-0720 [30-37kW]

486

463

226

222

175

18,1

NOTE

1x230 BFI-E3-0070 and BFI-E3-0041 are without brake transistor for Size 1 and Size2 with.

Mounting bolts

Size 1-3: 4xM5, Size 4-5: 4xM8.

Control Terminal, Required Torque

All Frame Sizes: 0,5 Nm.

Power Terminal, Required Torque

Size 1-3 = 1 Nm, Size 4= 2 Nm, Size5= 4 Nm.

Drive IP-class

and

Size

X [mm]

Above &

Below

Y [mm]

Either

Side

Z [mm]

Between

drives

Minimum

Airflow

[m3/min]

IP20, size 1

0,14

IP20, size 2

0,27

IP20, size 3

100

0,74

IP20, size 4

100

1,48

IP20, size 5

200

1,28

IP66, All sizes

200

Minimum 10 mm

Z means that IP20 can be mounted side-by-side. Minimum airflow is

based on maximum output power at 50°C for IP20 and 40°C for IP66.

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4.2 Physical dimensions IP66

BFI-E3- -IP66

Drive

size

A Height

[mm]

BWidth

[mm]

C Depth

[mm]

Weight

[kg]

1 x 230 V

3x200-240 V

3x380-480 V

0023-0070

[0,37-1,5 kW]

Does not exist

0022-0041

[0,75-1,5 kW]

232

161

162

189

149

2,5

0070- 0105

[1,5-2,2 kW]

0070- 0105

[1,5-2,2 kW]

0041-0095

[1,5-4,0 kW]

257

188

182

200

178

3,5

0153

[4,0 kW]

0180-0240

[4,0-5,5 kW]

0140-0240

[5,5-11 kW]

310

210

238

252

197

7,0

Does not exist

0300-0460

[7,5-11 kW]

0300-0460

[15-22 kW]

360

240

275

300

227

9,5

NOTE

1x230 BFI-E3-0070 and 3x400 V BFI-E3-0041 are without brake transistor for Size 1-2ize2 with.

Mounting bolts

All Frame Sizes: 4xM4

Control Terminal, Required Torque

All Frame Sizes: 0,5 Nm.

Power Terminal, Required Torque

Size 1-3 = 0,8 Nm, Size 4= 2 Nm.

IP66 drives are fitted with a movable gland plate containing two cable entry holes. Please

take care when drilling to avoid any particles within the BFI.

Holes and recommended glands are listed in table below.

Cable Gland, IP66 Hole Size & recommended glands

Frame size

Hole sizes

Recommended PG Gland

Size 1

2 x 22 mm

PG16 (correspond to M20)

Size 2 & 3

2 x 27 mm

PG21 (correspond to M25)

Size 4

2 x 37 mm

PG29

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4.3 Fuses, cable dimensions and power losses

200-240V ±10% - Single Phase Input –3 Phase Output

Output

Power [kW]

BFI-E3

model

Nominal

Input

Current

Fuse or

MCB

(type B)

Supply

Cable Size,

A1 40°C

Supply

Cable Size,

E30°C

Nominal

Output

Current

Motor

Cable Size,

E30°C

Max Motor

Cable

Length

Power

losses

Amps

mm2

Amps

mm2

0.37

0023

3,7

1,5

2,3

1,5

100

0.75

0043

7,5

2,5

1,5

4,3

1,5

100

22,5

1.5

0070

12,9

2,5

7,0

1,5

100

2.2

0105

19,2

2,5

10,5

1,5

100

4,0

0153

29,2

15,3

1,5

100

120

380-480V ±10% - 3 Phase Input –3 Phase Output

Output

Power [kW]

BFI-E3

model

Nominal

Input

Current

Fuse or

MCB

(type B)

Supply

Cable Size,

A1 40°C

Supply

Cable Size,

E30°C

Nominal

Output

Current

Motor

Cable Size,

E30°C

Max Motor

Cable

Length

Power

losses

Amps

mm2

Amps

mm2

0.75

0022

3,5

1.5

2.2

1.5

100

22,5

1.5

0041

5,6

1.5

4.1

1.5

100

2.2

0058

7,5

1.5

5.8

1.5

100

0095

11,5

2.5

1,5

9.5

1.5

100

120

5.5

0140

17,2

2,5

1.5

100

165

7.5

0180

21,2

2,5

100

225

0240

27,5

100

330

0300

34.2

100

450

18.5

0390

44.1

100

550

0460

51.9

100

660

0610

100

900

0720

100

1110

Recommended choice of cable sizes and fuses follows DIN VDE 0100 paragraph 430

Appendix1, motor cable is copper, way of wiring A1 and E is following SS 424 24 24 edition.

A1 means cable/conductors in some kind of duct in a maximum temperature of 40°C. E means

cable/conductors mounted on a ladder. Calculated at 30°C with 9 or several cables(correction

factor 0,78). All recommended sizes of cable sizes and fuses are recommendations. National

laws and recommendations are to be considered.

4.4 Overview power input and output terminals

Size 1 Connections

IP20

IP66 (Nema 4X)

Size 2 & 3 & 4 & 5 Connections

IP20

IP66 (Nema 4X)

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4.5 Installation of power supply, grounding and motor cable

IP66 Frame Size 1

IP66 Frame Size 2-4

A: Incoming Power Connections B: Motor Connections

C: Control Terminal Connections D: Brake Resistor Connections

Protective earth is connected to the screws marked with Protective earth symbol.

IP20 All Frame Sizes

M ~

L1/N

L2/N

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•Drive is to be connected with ground/PE by separate grounding wire.

•1-phase power supply should be connected to L1/L, L2/N.

•3-phase power supply should be connected to L1, L2 and L3.

•Phase sequence of power supply is not important and cable doesn’t have to be a shielded.

400V

230V

690V

400V

STAR

DELTA

•Motor cable must be a shielded cable to fulfill EMC requirements. Example of cables to be

used are RKFK, Ölflex Classic 100 CY, FKKJ-EMC, or similar.

•Shield of the motor cable should be connected to ground/earth in both ends. On motor side

an EMC-gland is to be used.

•Shield of motor cable is to be connected to ground terminal in the drive itself. For IP20

drives the shield can be connected to the Protective earth terminal or clamped to the

mounting plate with a clip. For IP66 drives shield is to be connected to the Protective earth

terminal or by an EMC cable gland.

•Motor must also be well attached into the mechanical frame of the machinery and have the

same potential as the electrical cabinet. Separate earth connection might be necessary.

•Motor cable should avoid being installed close to telephone-, network- or signal wiring.

Minimum distance is 30 cm.

•Protective grounding of motor is connected to drive

•Motor cable should be connected to U, V, W.

➢Inverter Power supply 3*400 VAC:

-Rated voltage of motor 230/400, Star connection

-Rated voltage of motor 400/660, Delta connection

➢Inverter Power supply 1*230 VAC

-Rated voltage of motor 230/400, Delta connection

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4.6 Brake transistor and external brake resistor

If a larger amount of regenerate power is being produced than the BFI can handle at stop function AC

Flux Braking can be used. Means that motor is being over excitated during stop and used as brake

resistor. Note that heat of motor will increase, and it only works during deceleration. Put parameter P-

05=3 to activate AC Flux braking.

If AC Flux braking is not enough BFI from Size2 has a dynamic brake transistor and an optional

external braking resistor can be connected to +DC and BR when required. The brake resistor circuit

should be protected by a suitable thermal protection circuit. The –DC, +DC and BR connections are

blanked off by plastic tabs when sent from the factory. The plastic tabs can be removed if/when

required.

Table shows models with built-in brake transistor suggestion of brake resistors.

-Internal resistor, OD-BR100-BFI is mounted inside BFI IP20 and is activated and

protected from overload by setting of P34=1.

-External resistor must always be used together with a slow external overload

protection and P34=2. Table shows setting current of the external overload

protection.

Drive model

Minimum resistance

when regenerated

power is equal with

BFI power [ohm]

Brakeresistor to be used

Voltage

BFI-E3

Name

Setting

overload

protection

Power resistor [kW]

Resistans

[ohm]

Medel

Peak for

0,125 sec

1-phase

230 VAC

0070[1,5kW]

100

OD-BR100-BFI

P34=1

0,2

100

0105[2,2kW]

OD-BR100-BFI

P34=1

0,2

100

BSD600R75-4

2,8 A

0,6

0153[4,0kW]

OD-BR100-BFI

P34=1

0,2

100

3-phase

400 VAC

0041[1,5kW]

406

OD-BR100-BFI

P34=1

0,2

100

2 BSD600R140-4

connected in serial

2,1 A

1,2

280

0058[2,2kW]

277

OD-BR100-BFI

P34=1

0,2

100

2 BSD600R82-4

connected in seriell

2,7 A

1,2

164

0095[4,0kW]

152

OD-BR100-BFI

P34=1

0,2

100

BSD600R140-4

2,1 A

0,6

140

0140[5,5kW]

111

OD-BR100-BFI

P34=1

0,2

100

BSD600R82-4

2,7A

0,6

0180[7,5kW]

OD-BR100-BFI

P34=1

0,2

100

BSD600R75-4

2,8 A

0,6

0240[11 kW]

OD-BR100-BFI

P34=1

0,2

100

2 BSD-600R140-4

connected in parallel

4,1 A

1,2

0300 [15kW]

2 pieces of BSD-

2000R13-4 connected

in serial

12,4 A

4,0

0390 [18kW]

0460[22kW]

0610[30kW]

0720[37kW]

If other brake resistor than OD-BR100-BFI is used an external overload protection must be connected

between BFI and resistor. Put parameter P34=2 and design the protection using below formula:

Setting of external overload protection = I = √P/R

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4.7 EMC-filter

BFI contains an internal EMC-filter connected to earth. BFI with built-in EMC-filter must never be

used in systems were the 3-phase supplying net don’t have a neutral connected to earth, normally

called IT-net. The BFI can be damaged. IT-net is normally being used in all types of boats and also

some parts of Norway.

In the rest of Europe TN-net is most common were EMC-filter can be used.

The EMC-filter of IP20 and IP66 are disconnected according to the pictures below. Remove the

screw/screws marked “EMC”, see arrows in the picture below.

IP20 Size 1 to 3 IP20 Size 4 IP20 Size 5 All IP66

4.8 IP66, Main switch, start/stop switch and potentiometer

By adjusting the parameter settings, the drive can be configured for multiple applications and not just

for Forward or Reverse. This could typically be for Hand/Off/Auto applications (also known and

Local/Remote) for HVAC and pumping industries.

Switch Position

Parameters

to Set

Notes

P-12

P-15

Run Reverse

STOP

Run Forward

Run Forward or Reverse –Speed reference Local Pot

STOP

Run Forward

5,7

Run Forward –Speed reference Local Pot

Run Forward /

Preset Speed 1

STOP

Run Forward /

Local Pot

Preset Speed 1 is set in parameter P-20

Run Reverse

STOP

Run Forward

6, 8

Speed reference Local Pot. See terminal 4 function.

Run Forward / AI1

STOP

Run Forward / AI2

AI1 is normally the Local Potentiometer.

Run Forward / AI1

STOP

Run in PI Control

AI1 is normally the Local Pot.

In PI Control, Local Pot is PI set point if P-44=1.

Run Forward /

Preset Speed 1

STOP

Run in PI Control

0, 2, 4, 5,

8..12

Preset Speed1 is set in parameter P-20.

In PI Control, Local Pot is PI set point if P-44=1.

Run Forward /

Local Pot

STOP

Run / Fieldbus

Speed reference by CANopen eller Modbus TCP och

Modbus RTU. Sign of set speed decide direction.

Run Forward /

Preset Speed 1

STOP

Run / Fieldbus

Speed reference by CANopen eller Modbus TCP och

Modbus RTU. Sign of set speed decide direction.

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The Start/stop switch can be used in combination with parameter P-64 and P-65 and terminal 2 and

terminal 3 according to table below.

Explanation of the table:

-P-64=0: Function DI1 active if terminal=24V or switch in right- or left position.

-P-64=1: Function DI1 active if terminal=24V. Switches doesn’t effect DI1.

Parameter P-64

Input and Conditions

Function DI1

Terminal 2

24 V

Run Fwd

Run Rev

Active

24 V

Active

24 V

Run Fwd

Active

24 V

AND

Run Fwd

Run Rev

Active

24 V

AND

Run Fwd

Active

Parameter P-65

Terminal 3

Function DI2

24 V

Run Rev

Active

24 V

Active

24 V

AND

Run Rev

Active

*= Means No function

By combining settings of P-12, P-15, P-64 and P-65 together with the switches and input signals on

terminal 2 and 3 it is possible achieve a number of very useful functions like “Start only if a sensor is

active”.

Layout Integrated Control Switch and Potentiometer wiring

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Astrel Group Power Reducer Guide rapide

MULTIQUIP

MULTIQUIP GDP-5H Mode d’emploi

GoWISE

GoWISE PS1007 Manuel utilisateur

Promate

Promate PM13500D ES Manuel utilisateur

Mastervolt

Mastervolt WHISPER 3.5M3000 RPM Manuel utilisateur