Baxi Harmony Instructions de montage

5108619/03

INSTALLER GUIDE

We trust that these instructions give sufficient details to enable this appliance to be

installed and maintained satisfactorily. However, if further information is required, our

Baxi Fires Division Technical Helpline will be pleased to help.

Telephone 08706 061 065 (National call rates apply in the United Kingdom)

In the Republic of Ireland telephone 0044 8706 061 065

INSTALLER: Please leave this guide with the

owner

Harmony

Avignon

Avignon Aspire

Model 750

(GC No. 32-032-58)

INSET LIVE FUEL EFFECT GAS FIRE

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)

WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31)

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Safety First.

Baxi Fires Division fires are CE Approved and designed to meet the appropriate British

Standards and Safety Marks.

Quality and Excellence.

At the heart of every Baxi Fires Division fire.

All Baxi Fires Division fires are manufactured to the highest standards of quality and

excellence and are manufactured under a BS EN ISO 9001 quality system accepted by

the British Standards Institute.

The Highest Standards

Baxi Fires Division is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

Baxi Fires Division is a CORGI registered company. All our gas fires must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Baxi Fires Division, Erdington, Birmingham B24 9QP

www.firesandstoves.com

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication

Page 2

INSTALLER GUIDE

CONTENTS

Section Heading Page

1. SAFETY 4

2. APPLIANCE DATA 5

3. GENERAL INSTALLATION REQUIREMENTS 6

4. PACK CONTENTS 12

5. FIREPLACE CHECK 13

6. IGNITION CHECK 14

7. GAS SUPPLY CONNECTION 15

8. PREPARING APPLIANCE FOR INSTALLATION 15

8.1 Appliance preparation. 15

8.2 Fitting the fascia - for models supplied with a three piece fascia. 16

8.3 Fitting the fascia - for models supplied with a one piece fascia. 16

8.4 Fitting the foam seal. 16

8.5 The flue restrictor. 16

9. FIREBOX INSTALLATION 17

10. BURNER INSTALLATION 19

10.1 Burner and supply pipe installation. 19

10.2.1 Lighting the burner. 19

10.2.2 Operating the burner. 20

10.3 Inlet pressure check. 20

11. FIRE FRONT / CASTING INSTALLATION 21

12. CERAMIC COALS INSTALLATION 21

13. CERAMIC PEBBLE INSTALLATION 23

14. FULL OPERATING CHECKS 26

15. SPILLAGE & FLAME SUPERVISION CHECKS 27

16. FINAL REVIEW 28

17. SERVICING & PARTS REPLACEMENT 29

17.1 Checking the aeration setting of the burner. 30

17.2 To remove the burner unit. 30

17.3 To remove the pilot unit. 30

17.4 To remove the gas valve. 31

17.5 To replace the burner. 31

17.6 To remove the main burner injector. 31

17.7 To remove theaAppliance from the fireplace. 32

17.8 To remove the fascia. 32

18. SHORT LIST OF SPARES 33

Page 3

INSTALLER GUIDE

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling

!The lifting weight of this appliance is as below: -

Model Weight (kg)

Harmony 10.0 kg

Avignon 10.0 kg

Avignon Aspire 10.0 kg

!One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

!Avoid twisting at the waist. It is better to reposition your feet.

!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

!Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

!Use gloves to provide additional grip.

!Always use assistance if required.

Page 4

INSTALLER GUIDE

2. APPLIANCE DATA

This product uses fuel effect pieces and a burner compartment rear wall containing

Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

Excessive exposure to these materials may cause irritation to eyes, skin and respiratory

tract. Consequently, it is important to take care when handling these articles to ensure

that the release of dust is kept to a minimum. To ensure that the release of fibres from

these RCF articles is kept to a minimum, during installation and servicing we

recommend that you use a HEPA filtered vacuum to remove any dust and soot

accumulated in and around the fire before and after working on the fire. When replacing

these articles we recommend that the replaced items are not broken up, but are sealed

within a heavy duty polythene bag, clearly labelled as RCF waste. This is not classified as

“hazardous waste” and may be disposed of at a tipping site licensed for the disposal of

industrial waste. Protective clothing is not required when handling these articles, but we

recommend you follow the normal hygiene rules of not smoking, eating or drinking in

the work area and always wash your hands before eating or drinking.

This appliance does not contain any component manufactured from asbestos or asbestos

related products.

* When converted using Kit 0595221

The appliance data label is located on a plate at the base of the fire. This can be seen by

removing the lower trim / firefront and casting.

Page 5

INSTALLER GUIDE

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h)

Input - Min. (Gross) 2.3kW (7,850Btu/h) 3.8kW (12,965Btu/h)

Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in

w.g.)

37.0 ± 1.0 mbar (14.85 ±

0.4in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Stereomatic Cat 82 - 069 Stereomatic Size 128

Pilot & Atmosphere Sensing

Device Copreci Ref. O.D.S

21500/166

Copreci Ref. O.D.S

21500/166 Fitted with RBM

180 - 02 injector

Ignition Piezo Electric. Integral with

Gas Tap

Piezo Electric. Integral with

Gas Tap

Aeration See section 17.1 Non-adjustable

3. GENERAL INSTALLATION REQUIREMENTS

3.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards: -

BS 715 BS 1251 BS 1289 Part 1 BS EN 1806

BS 4543 Part 2 BS 5440 Part 1 BS 5440 Part 2 BS 5871 Part 1

BS 6461 Part 1 BS 6891

In England and Wales, the current edition of the Building Regulations issued by the

Department of the Environment and the Welsh Office

In Scotland, the current edition of the Building Standards (Scotland) Regulations issued

by the Scottish Executive.

In Northern Ireland, the current edition of the Building regulations (Northern Ireland)

issued by the Department of the Environment for Northern Ireland.

In the republic of Ireland

the installation must be

carried out by a competent

person and installed in

accordance with:

a) The current edition of

IS 813 “Domestic gas

installations”

b) All relevant national

and local rules in force.

c) The current building

regulations

Where no specific

instructions are given,

reference should be made to

the relevant British

Standard Code of Practice.

Page 6

INSTALLER GUIDE

Figure 1. Hearth and fireplace opening dimensions

See section 3.14

3.2 In the United Kingdom, as supplied, this appliance can be installed in the

following situations: -

3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any

obstruction, and with any damper or restrictor plate in the chimney removed or secured,

and having a minimum effective flue height of 3m (10ft). A masonry chimney having a

correctly installed flue liner to BS715 and with a minimum flue diameter of 125mm is

also acceptable. Chair brick removal may not be required providing at least 50mm

clearance is available from the flue outlet to any fireplace component.

3.2.1.1 ‘Hole-in-the-wall’ Installations

! It is recommended that a hearth should be installed as in figure 1.

If a hearth is not fitted, the fire must be installed so that the distance from the

base of the fireplace opening in the wall to the finished floor level is at least 72mm.

3.2.2 To a fireplace incorporating a metal flue box conforming to BS715 with a

minimum internal depth of 165mm. Incombustible mineral wool insulation of not less

than 50mm thickness must be applied to the top surface of the firebox (See figure 2)

and it must stand on a non-combustible hearth (See figure 1).

3.2.3 (See figure 3).

To a fireplace that has a precast concrete or clay flue block system

conforming to BS1289 or BS EN 1806. The appliance is suitable for installations

conforming to older versions of BS1289 as

well as the current edition. The flue blocks

must have a minimum width not less than

63mm and a cross-sectional area not less than

13,000mm2.Older editions of BS1289

required a cross-sectional area of 13,000mm2.

The current revision of the standard requires

16,500mm2. This appliance is suitable in both

cases. The total depth of the opening

measured from the finished front of the

fireplace (Including plaster, surround etc.)

must be as below:

sIf the width at the rear of the precast flue

starter blocks is 300mm or greater the depth

of the opening is to be not less than 138mm.

Under these conditions the eyebolts will need

to be located as close to the sides of the

starter blocks as possible.

Page 7

INSTALLER GUIDE

Figure 2. Metal flue box

sIf the width at the rear of the precast

flue starter blocks is less than 300mm

then an additional 16mm of depth will be

required to accommodate the eye bolts.

Therefore if the starter blocks are less than

300mm wide the minimum depth of the

opening will be not less than 154mm.

The current versions of BS1289 and BS

EN 1806 recommend that there should be

an air space or insulation between the flue

blocks and the plaster because heat

transfer may cause cracking on directly

plastered flues. However, generally this

appliance is suitable for installations under

all circumstances unless there is a history

of cracking problems. Remember that

faults such as cracking may be caused by

poorly built and restrictive flues, e.g.

mortar extrusions, too many bends, flue

heights below three metres, restrictive

terminations, etc.

3.2.4 If the fireplace opening is greater than the acceptable dimensions given in this

guide, do not use the back of a fire surround or marble to reduce the opening. This may

cause cracking of the surround back or marble.

3.3 The following flues are suitable:

! 225mm x 225mm conventional brick flue.

If a flue liner is used, it must be a minimum of 125mm diameter. The liner must be

sealed to the surrounding area above the fireplace opening and to the top of the

chimney. An approved terminal must be fitted.

! A properly constructed precast flue conforming to B.S 1289 or BS EN 1806.

A flue pipe with a minimum diameter of 127mm. See B.S 6461 Part 1 for suitable

materials. Metal flue pipes must comply with B.S 715.

3.3.1 The minimum effective height of the flue must be 3m.

3.3.2 The flue must be clear of any obstruction and its base must be clear of debris.

3.3.3

The flue must be completely sealed so that combustion products do not come into

contact with combustible materials outside the chimney.

3.3.4 The flue must serve only one fireplace.

Page 8

INSTALLER GUIDE

Figure 3. Pre-cast fireplace

3.4 The flue must conform to BS 5440: Part 1 in design and installation.

The flue, measured from the bottom of the fireplace opening to the bottom of the

terminal, shall be not less than 3m in actual vertical height. When calculated in

accordance with BS 5440: Part 1 Annex A, the minimum equivalent

height of the flue

shall be 2.0m of 125mm dia. flue pipe.

3.5 The flue must not be used for any other appliance or application.

3.6

Any chimney dampers or restrictors should be removed. If removal is not possible

they must be fixed in the open position.

3.7

If the appliance is intended to be installed to a chimney, which was previously used

for solid fuel, the flue must be swept clean prior to installation. All flues should be

inspected for soundness and freedom from blockages.

3.8

If the fireplace opening is an underfloor draught type, it must be sealed to stop any

draughts.

3.9 The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance can be

fitted to a purpose made proprietary class “O”-150°C surround. The hearth material

must be at least 12mm thick. The periphery of the hearth (or fender) should be at least

50mm above floor level to discourage the placing of carpets or rugs over it.

The appliance must not stand on combustible materials or carpets (See figure 1).

3.10

The front face of the fireplace should be reasonably flat over the area covered by

the convector box top and side flange seals to ensure good sealing. These faces should

be made good if necessary. The fireplace floor should be reasonably flat to ensure that a

good seal with the convector box can be made.

3.11 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by

heat. They may scorch or become discoloured when close to a heating appliance. Please

bear this in mind when installing.

3.12

The appliance must not be installed in any room, which contains a bath, or shower

or where steam is regularly present.

3.13

An extractor fan may only be used in the same room as this appliance, or in any

area from which ventilation for the appliance is taken, if it does not affect the safe

performance of the appliance. Note the spillage test requirements detailed further on in

this manual. If the fan is likely to affect the appliance, the appliance must not be

Page 9

INSTALLER GUIDE

installed unless the fan is permanently disconnected.

3.14 The minimum height from the top surface of the hearth to the underside of any

shelf made from wood or other combustible materials is detailed below.

• For a shelf up to 150mm deep: Minimum height = 750mm.

• For a shelf deeper than 150mm: 750mm + 12.5mm for every 25mm depth over

150mm (See Graph 1).

3.15 Normal adventitious ventilation is usually

sufficient to satisfy the ventilation requirements

of this appliance. In GB reference should be

made to BS 5871 Part 2 and in IE reference

should be made to the current edition of IS 813

“Domestic gas Installations” which makes clear

the conditions that must be met to demonstrate

that sufficient ventilation is available.

3.16 Propane gas appliances must not be

installed in a room, which is built entirely below

ground level (See BS 5871 Pt2).

3.17 If the appliance is to be fitted against a wall with combustible cladding, the

cladding must be removed from the area covered by the fascia. The cladding must also

not touch the fascia (See figure 4). We suggest that the actual fascia is used as a

Page 10

INSTALLER GUIDE

Figure 4. Removal of

combustible cladding (shown with

Avignon Aspire fascia)

Graph 1. Combustible shelf clearances

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