Batco 2500 Series Manuel utilisateur

Part Number: P1511025 R0

Revised: Jun/11

Read this manual before using product. Failure

to follow instructions and safety precautions can

result in serious injury, death, or property

damage. Keep manual for future reference.

PITSTOP

2500 SERIES

OPERATION MANUAL

This product has been designed and constructed according to general engineering

standardsa. Other local regulations may apply and must be followed by the operator.

We strongly recommend that all personnel associated with this equipment be trained

in the correct operational and safety procedures required for this product. Periodic

reviews of this manual with all employees should be standard practice. For your

convenience, we include this sign-off sheet so you can record your periodic reviews.

a. Standards include organizations such as the American Society of Agricultural and Biological Engineers,

American National Standards Institute, Canadian Standards Association, International Organization for

Standardization, and/or others.

Date Employee Signature Employer Signature

TABLE OF CONTENTS

BATCO - PITSTOP

2500 SERIES

P1511025 R0 3

1. Introduction .......................................................................................................................... 5

2. Safety First............................................................................................................................ 7

2.1. General Safety ......................................................................................................... 8

2.2. Assembly Safety....................................................................................................... 9

2.3. Operational Safety.................................................................................................... 9

2.4. Transport Safety....................................................................................................... 9

2.5. Storage Safety........................................................................................................ 10

2.6. Maintenance Safety............................................................................................... 10

2.7. Hydraulic Safety..................................................................................................... 10

2.8. Electric Motor Safety.............................................................................................. 10

2.9. Tire Safety.............................................................................................................. 11

2.10. Safety Decal Locations......................................................................................... 11

2.10.1. Decal Installation.................................................................................... 11

2.10.2. Decal Locations...................................................................................... 11

3. Machine Components........................................................................................................ 15

3.1. Controls.................................................................................................................. 16

3.2. Matching Equipment............................................................................................... 17

4. Assembly ............................................................................................................................ 19

4.1. Electric Top Drive Assembly ................................................................................. 19

4.2. Hydraulic Drive Kit.................................................................................................. 21

4.3. Electric Wet Kit....................................................................................................... 22

5. Transport............................................................................................................................. 25

5.1. Pre-Transport Checklist.......................................................................................... 25

5.2. Transport Procedure .............................................................................................. 25

6. Placement ........................................................................................................................... 29

6.1. Set-Up Conversions............................................................................................... 29

7. Operation ............................................................................................................................ 31

7.1. Pre-Operation Checklist......................................................................................... 31

7.2. Machine Break-In And Operation.......................................................................... 31

7.2.1. Starting Conveyor:.................................................................................... 32

7.2.2. Conveyor Shutdown:................................................................................ 33

7.2.3. Truck Positioning:..................................................................................... 33

7.2.4. Emergency Shutdown: ............................................................................. 34

7.2.5. Re-Starting (Full Tube):........................................................................... 34

7.2.6. Grain Removal.......................................................................................... 34

7.2.7. Optional Self-Contained Hydraulics:......................................................... 34

7.2.8. Operating Tips:......................................................................................... 34

8. Storage................................................................................................................................ 35

TABLE OF CONTENTS

BATCO - PITSTOP

2500 SERIES

4P1511025 R0

9. Maintenance........................................................................................................................ 37

9.1. Maintenance Schedule........................................................................................... 37

9.1.1. Initial start-up servicing............................................................................. 37

9.1.2. 40 Hours or Weekly:................................................................................. 37

9.1.3. Every 100 Hours or Annually:................................................................... 37

9.2. Maintenance Checklist ........................................................................................... 38

9.3. Service & Maintenance Procedures....................................................................... 38

9.3.1. Fluids and Lubricants................................................................................ 38

9.3.2. Greasing................................................................................................... 39

9.3.3. Conveyor Belt Tension ............................................................................. 39

9.3.4. Conveyor Belt Alignment.......................................................................... 40

9.3.5. Belt Relacing............................................................................................. 42

9.3.6. Electric Drive Belt Tension & Alignment................................................... 43

9.3.7. Hydraulic Oil Level.................................................................................... 44

10. Troubleshooting ............................................................................................................... 47

11. Appendix .......................................................................................................................... 49

11.1. Mechanical Specs ................................................................................................ 49

New Equipment Warranty ....................................................................................................... 51

BATCO - PITSTOP 1. INTRODUCTION

2500 SERIES

P1511025 R0 5

1.Introduction

Congratulations on your choice of a Batco PitStop to complement your agricul-

tural operation. This equipment has been designed and manufactured to meet

the needs of the discriminating buyer for the efficient movement of grain, pulse

crops, fertilizer, and other granular materials.

Safe, efficient, and trouble-free operation of your PitStop requires that you, and

anyone else who will be operating or maintaining the conveyor, read and under-

stand the safety, operation, maintenance, and troubleshooting information

contained within this manual.



Equipment is available in various combinations. In most cases, the following

instructions will apply to all machines. Where the assembly information varies,

additional instructions will be included and will be indicated with an arrow.

Keep this manual handy for frequent reference and to pass on to new operators

or owners. Call your Batco distributor or dealer if you need assistance, infor-

mation, or additional copies of the manual.

Always give your dealer the serial number of your Batco PitStop Conveyor when

ordering parts or requesting service or other information.

The serial number plate is located where indicated. Please mark the number in

the space provided for easy reference.

Model #

Serial #

Production Year

1. INTRODUCTION BATCO - PITSTOP

2500 SERIES

6P1511025 R0

BATCO - PITSTOP 2. SAFETY FIRST

2500 SERIES

P1511025 R0 7

2.Safety First

The Safety Alert symbol to the left identifies important safety messages on the

product and in the manual. When you see this symbol, be alert to the possibil-

ity of personal injury or death. Follow the instructions in the safety messages.

Why is SAFETY important to you?

Three big reasons:

• Accidents disable and kill.

• Accidents cost.

• Accidents can be avoided.

SIGNAL WORDS

Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE

with the safety messages. The appropriate signal word for each message has

been selected using the definitions below as a guideline.

The Safety Alert symbol means: “ATTENTION, BE ALERT! YOUR SAFETY IS

INVOLVED”.

DANGER

Indicates an imminently hazardous situation

that, if not avoided, will result in serious injury

or death.

WARNING

Indicates a hazardous situation that, if not

avoided, could result in serious injury or

death.

CAUTION

Indicates a hazardous situation that, if not

avoided, may result in minor or moderate

injury.

NOTICE

Indicates a potentially hazardous situation that, if not

avoided, may result in property damage.

2. SAFETY FIRST BATCO - PITSTOP

2.1. GENERAL SAFETY 2500 SERIES

8P1511025 R0

2.1. GENERAL SAFETY

Important: The general safety section includes instructions that apply to all safety practices.

Any instructions specific to a certain safety practice (e.g., assembly safety), can

be found in the appropriate section. Always read the complete instructional

sections and not just these safety summaries before doing anything with the

equipment.

YOU are responsible for the SAFE use and maintenance of your equipment.

YOU must ensure that you and anyone else who is going to work around the

equipment understands all procedures and related SAFETY information

contained in this manual.

Remember, YOU are the key to safety. Good safety practices not only protect

you, but also the people around you. Make these practices a working part of your

safety program.

• It is the equipment owner and the operator's responsibility to read and under-

stand ALL safety instructions, safety decals, and manuals and follow them

before assembling, operating, or maintaining the equipment. All accidents

can be avoided.

•Equipment owners must give instructions and review the information initially

and anually with all personnel before allowing them to operate this product.

Untrained users/operators expose themselves and bystanders to possible

serious injury or death.

• Use this equipment for its intended purposes only.

• Do not modify the equipment in any way. Unauthorized modification may

impair the function and/or safety, and could affect the life of the equipment.

Any modification to the equipment voids the warranty.

• Do not allow children, spectators, or bystanders within the work area.

•Have a first-aid kit available for use should the need arise, and know how to

use it.

•Provide a fire extinguisher for use in case of an accident. Store in a highly vis-

ible place.

•Wear appropriate protective gear. This list includes, but

is not limited to:

• a hard hat

•gloves

• protective shoes with slip-resistant soles

• protective goggles

• hearing protection

• dust mask or respirator

• For Powered Equipment: before servicing, adjusting, or repairing powered

equipment, unplug, place all controls in neutral or off position, stop the engine

or motor, remove ignition key or lock out power source, and wait for all mov-

ing parts to stop.

BATCO - PITSTOP 2. SAFETY FIRST

2500 SERIES 2.2. ASSEMBLY SAFETY

P1511025 R0 9

•Follow good shop practices:

• keep service area clean and dry

• be sure electrical outlets and tools are properly

grounded

• use adequate light for the job at hand

• Think SAFETY! Work SAFELY!

2.2. ASSEMBLY SAFETY

• Read through the instructions to get to know the sub-assemblies and hard-

ware that make up the equipment.

• Do not take chances with safety. The components are large, heavy, and can

be hard to handle. Always use the proper tools, stands, jacks, and hoists for

the job.

• Always have 2 or more people assembling the equipment. Because of the

weight, do not attempt assembly alone.

2.3. OPERATIONAL SAFETY

• Before servicing, adjusting, repairing, or unplugging powered products

(including hydraulic and electric motor drives).

• Do not allow riders when transporting.

• Do not operate machine with any guards removed.

2.4. TRANSPORT SAFETY

• Check with local authorities regarding transport on public roads. Obey all

applicable laws and regulations.

• Always travel at a safe speed, never exceeding 20 mph (32 km/h). Reduce

speed on rough surfaces. Use caution when turning corners or meeting traf-

fic.

• Make sure the SMV (slow moving vehicle) emblem and all the lights and

reflectors that are required by local authorities are in place, are clean, and

can be seen by all over-taking and oncoming traffic. Always use hazard-warn-

ing flashers on tractor/towing vehicle when transporting unless prohibited by

law.

• Use the optional light package and highway tires when transporting with a

truck on the highway.

• Be sure that the unit is hitched securely to the towing vehicle. Always use a

retainer through the hitch, and a safety chain between the machine and the

towing unit.

• Keep to the right and yield the right of way to allow faster traffic to pass. Drive

on the road shoulder if permitted by law.

2. SAFETY FIRST BATCO - PITSTOP

2.5. STORAGE SAFETY 2500 SERIES

10 P1511025 R0

2.5. STORAGE SAFETY

• Store the unit in an area away from human activity.

• Do not permit children to play on or around the stored equipment.

2.6. MAINTENANCE SAFETY

• Before applying pressure to a hydraulic system, ensure all components are

tight and that hoses and couplings are in good condition.

• Relieve pressure from hydraulic circuit system before servicing or disconnect-

ing from tractor.

• Before resuming work, install and secure all guards when maintenance work

is complete.

2.7. HYDRAULIC SAFETY

• Always place all tractor hydraulic controls in neutral before disconnecting

from tractor or working on hydraulic system.

• Make sure that all components in the hydraulic system are kept in good con-

dition and are clean.

• Replace any worn, cut, abraded, flattened, or crimped hoses.

• Do not attempt any makeshift repairs to the hydraulic fittings or hoses by

using tape, clamps, or cements. The hydraulic system operates under

extremely high-pressure. Such repairs create a hazardous and unsafe condi-

tion because they will fail suddenly.

• Wear proper hand and eye protection when searching for a high-pressure

hydraulic leak. Do not use hands. Use a piece of wood or cardboard as a

backstop to isolate and identify a leak.

•If injured by a concentrated

high-pressure stream of

hydraulic fluid, seek medical

attention immediately. Seri-

ous infection or toxic reaction

can develop from hydraulic

fluid piercing the skin surface.

• Relieve pressure from hydrau-

lic circuit before servicing or disconnecting from tractor.

2.8. ELECTRIC MOTOR SAFETY



For units with electric motors.

• To prevent serious injury or death, only qualified personnel should service

electrical components.

• Keep electrical components in good repair.

• Ground electric motor before using.

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