Base Line 225 Manuel utilisateur

READ these instructions before placing unit in

service. KEEP these and other materials delivered

with the unit in a binder near the machine for ease

of reference by supervisors and operators.

Setup Instructions

Safety Instructions

Operating Instructions

Maintenance Instructions

Manual Part No.: 85607560 00

. Revision: 12/10

Model 225

Wheel Balancer

Index

TRANSPORT, STORAGE AND HANDLING ........................................................................................ 4

6(783 ........................................................................................................................................ 5

WHEEL COVER ASSEMBLY (PIC.3) .............................................................................................................. 6

MAIN OPERATING COMPONENTS (PIC.4) .................................................................................................... 7

DISPLAY PANEL (PIC.4A) ............................................................................................................................ 7

ELECTRICAL HOOK-UP ........................................................................................................................ 8

SAFETY REGULATIONS ........................................................................................................................ 9

GENERAL CHARACTERISTICS ......................................................................................................... 10

TECHNICAL SPECIFICATIONS ......................................................................................................... 10

GENERAL CONDITIONS OF USE ....................................................................................................... 11

SWITCHING ON THE BALANCER ..................................................................................................... 12

WHEEL DATA INPUT ............................................................................................................................ 12

UNBALANCE DISPLAY IN OUNCES OR GRAMS ........................................................................... 13

ROUNDING .............................................................................................................................................. 14

BALANCING PROGRAMS.................................................................................................................... 14

DYNAMIC BALANCING (STANDARD) ........................................................................................................ 14

STATIC BALANCING ................................................................................................................................. 15

BALANCING ALUMINIUM WHEELS ........................................................................................................... 16

STANDARD ALU PROGRAMS.................................................................................................................... 16

BALANCING MOTORCYCLE WHEEL (MOTORCYCLE ADAPTER IS REQUIRED) ............................................ 20

THE OPT OPTIMIZATION PROGRAM (OPTIONAL) .................................................................... 21

OPT 1 ..................................................................................................................................................... 22

OPT 2 ..................................................................................................................................................... 22

OPT 3 ..................................................................................................................................................... 22

OPT 4 ..................................................................................................................................................... 23

QUICK OPT PROGRAM ....................................................................................................................... 23

CALIBRATION PROGRAM .................................................................................................................. 24

FIRST SENSITIVITY CALIBRATION............................................................................................................. 24

SECOND SENSITIVITY CALIBRATION ........................................................................................................ 24

DISPLAY MESSAGES ............................................................................................................................ 25

ERROR DISPLAY ....................................................................................................................................... 25

OTHER MESSAGES ................................................................................................................................... 26

USING THE PEDAL BRAKE TO HOLD THE SHAFT IN POSITION (NOT AVAILABLE ON

AUTOMATIC BRAKE MODELS) ........................................................................................................ 26

BALANCING ACCESSORY AVAILABILITY STATUS ...................................................................... 26

TROUBLE SHOOTING .......................................................................................................................... 27

GLOSSARY .............................................................................................................................................. 29

DIAGRAMS .............................................................................................................................................. 30

GENERAL ELECTRIC LAYOUT ................................................................................................................... 30

Transport, Storage and Handling

 The balancer packaging consists of a carton crate and pallets. Before setup, the balancer

must be transported in its original packing by inserting the forks of a lift truck in the relevant

channels in the pallet, making sure that the machine is maintained in the position indicated on

the outer packing(pic.1).

 Machine packing dimensions

 Length 40.9 inches (1040mm)

 Depth 28.7 inches (730mm)

 Height 45.3 inches (1150mm)

 Shipping weight with packing 352.7 lbs. (160Kg)

 Ambient conditions in place of storage:

 Relative humidity form 20% to 95%

 Temperature from 14 to 140 degrees F (-10 to +60℃).

pic.1

Attention

Do not place other items on top of the packs, as this may cause damage.

After setup, the machine can be moved using the following methods:

 With a crane, using special equipment that holds the machine at the lifting points(pic.1a);

 Positioning the machine on its original pallet, securing it with the original devices and then

lifting the pallet with the lift truck.

pic.1a

Attention

Always unplug the power supply from the socket before moving the machine.

Warning

Never apply force to the spin shaft when moving the machine.

6HWXS

Warning

Take the utmost care when unpacking, assembling, and setting up the machine as described in

this heading.

Failure to observe these instructions can lead to damage to the machine and injury to the

operator or other persons.

Remove the original packing once you have positioned it as shown on the outside and keep it intact

for possible future transport.

Choose the place of setup in strict observance of local regulations regarding safety in the

workplace.

Attention

If the machine is to be installed outdoors, it must be properly protected by a canopy roof.

Ambient conditions in the place of operation:

 Relative humidity from 30% to 95%

 Temperature range from 32 to 131 degrees F (0℃ to +55℃)

Warning

The machine must not be operated in explosive atmospheres.

Place the machine in the chosen position and make sure that the surrounding space is commensurate

with the minimum clearances indicated in pic.2.

The machine is supplied with a number of separate parts that have to be assembled, following the

procedures described below.

pic.2

Wheel cover assembly (pic.3)

 Unscrew the nuts that lock the two bolts on the Wheel cover support pin holes and take out the

bolts;

 Fit the Wheel cover tube into the support pin, lining up the two sets of holes

 Fit the two bolts into the holes and attach the Wheel cover on to the support by tightening up

the nuts.

pic.3

Main operating components (pic.4)

A Distance gauge

B Display panel with keyboard

C Flange-holder cover

D Weight-holder cover

E Brake pedal

F Master switch

pic.4

Display panel (pic.4a)

A Inside plane display (left)

B Outside plane display (right)

C Inside plane position indicator

D Outside plane position indicator

E Keys and leds for selecting and displaying available programs

F Key and led for input of wheel data

pic.4a

Electrical hook-up

Warning

All the electrical hook-up operations must be carried out solely by specialized personnel.

 The electrical hook-up is scaled according to the balancer‟s electrical power input, as specified

on the machine data plate.

 A plug conforming to binding regulations must be fitted to the power supply cable.

 The machine must have its own electrical connection with an automatic differential switch set

to 30mA.

 To set the scale of the protection fuses on the power supply line, refer to the general electric

lay-out in this manual.

 To prevent the machine from being used by non-authorized personnel, it is advised to unplug

the power supply plug when the machine is not being used (switched off) for long periods.

 If the power supply line is connected directly to the main electricity panel, without a plug, a key

switch or lockable switch must be fitted, to restrict the use of the machine to authorized

personnel only.

Warning

A good ground connection is essential for the correct functioning of the machine,

NEVER connect the machine ground wire to a gas pipe, water pipe, telephone cable or other

unsuitable objects.

Safety regulations

Warning

Failure to observe these instructions and the relative danger warnings can cause serious injury

to the operator and others. Do not power up the machine before you have read and understood

all the danger/warning/attention notices in this manual.

This machine must be used only by qualified and authorized personnel. A qualified operator is

construed as a person who has read and understood the manufacturer‟s instructions, is suitably

trained, and is conversant with safety and adjustment procedures to be adhered to during operations.

Operators are expressly forbidden form using the machine under the influence of alcohol or drugs

capable of affecting physical and mental capacity. However, in the case of drugs prescribed by a

qualified physician without contraindications, the operator may be allowed to use the machine. The

following conditions are essential:

 The operator must be able to read and understand the contents of this manual;

 Make sure the operator has a thorough knowledge of the capabilities and characteristics of this

machine;

 Keep unauthorized persons well clear of the area of operations;

 Make sure that the machine has been installed in compliance with established legislation and

standards;

 Make sure that all machine operators are suitable trained, that they are capable of using the

machine correctly and that they are adequately supervised during their work;

 Do not touch power lines or the inside of electric motors or other electrical equipment until the

power has been disconnected and locked out.

 Read this manual carefully and learn how to use the machine correctly and safely;

 Always keep this user manual in a place where it can be readily consulted when working with

the machine and consult it whenever you are in need of confirmation or explanations.

Warning

Do not remove or deface the safety Danger, Warning or Instruction decals. Replace any

missing or illegible Danger, Warning or Instruction decals.

 When using and carrying out maintenance on the machine observe the unified industrial

accident prevention regulations for high voltage industrial equipment and rotating machinery.

 Any unauthorized alterations made to the machine automatically release the manufacturer from

any liability in the case of damage or incidents attributable to such alterations. Specifically,

tampering with or removing the machine‟s safety devices is a breach of the regulations for

industrial accident prevention.

&DXWLRQ

Wear proper clothing. Safety toe, non-slip footwear and protective hair covering to contain hair is

recommended. Do not wear jewelry, loose clothing, neckties, or gloves when operating the balancer.

General characteristics

 Single spin, fixed position flange balancing machine

 Microprocessor controlled data processing central unit

 Unbalance displayed grams and ounces

 Unbalance value detection precision: (1/10 oz) 1gram

 Slow balancing speed (150 rpm)

 Full function, built in keyboard

 Foot pedal brake operating on shaft assembly

 Cover with trays for all types of weights

 Mini repair clip weights

 Lighted digital display to show:

 Unbalance weight and position

 Program selected

 Wide selection of programs so that the machine is easy to use straight away

 Types of balancing available:

 Standard dynamic on both planes

 Static on a single plane

 ALU 5 different routines for aluminium rims

 Motorbike dynamic dynamic on both planes of motor-cycle wheels

 ALU motorbike dynamic on both planes of aluminium motorcycle wheels

 OPT: program to reduce road noise by optimizing rim/tire match

 General utility programs:

 Calibration

 Self-diagnostic (servicing)

Technical specifications

 Supply voltage……………………………………………………110/220V±10% single-phase

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