Barrus Shire 43 WB Instructions de fonctionnement

ORIGINAL INSTRUCTION

RDG603A73 - Issue 3

WORK BOAT ENGINE MANUAL

For the following engine models:

Shire 43 WB

Shire 49 WB

RDG603A73 - Issue 3

Page 2 of 96

SAFETY

E.P. Barrus is concerned for your safety. We use safety statements throughout the manual

to call your attention to the potential hazards associated with the operation of your Shire

engine.

Follow the precautions listed throughout the manual before operation, during operation and

during servicing/maintenance procedures for your safety, the safety of others and to protect

the performance of your engine.

Safety alert symbol appears throughout the manual. It meansattention, be alert as your safety

is involved. Please read and follow the message that appears after the safety alert symbol.

NOTICE:

This indicates a situation which can cause damage to the

machine, personal property and/or the environment or cause the

equipment to operate improperly

CAUTION:

This indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

WARNING:

This indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

DANGER:

This indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

RDG603A73 - Issue 3

Page 3 of 96

Engine Details

Engine Serial Number:

Please enter your engine serial number in the space provided above. Please quote the

engine identification number during any enquiry or when ordering spare parts. Information

about the engine serial number and its location on the engine can be found in SECTION 2 of

the manual.

Shire Engine Manuals and Shire Parts Books

To access the Shire Engine Manuals and Shire Parts Books on the internet type the

following short links into your search engine:

https://www.barrus.co.uk/shire-manuals/

https://www.barrus.co.uk/shire-parts/

RDG603A73 - Issue 3

Page 4 of 96

Operators Manual

NOTICE:

THIS MANUAL FORMS AN INTEGRAL PART OF THE ENGINE IT ACCOMPANIES, IF

A TRANSFER OF TITLE OCCURS, IT MUST ALWAYS BE HANDED OVER TO THE

NEW OWNER.

Thank you for purchasing this Shire Work Boat Marine Engine from E.P.Barrus. This manual

has been compiled to help you to operate your engine and its associated parts with safety

and pleasure. Please read it carefully in conjunction with the PRM Gearbox Manual and

familiarise yourself with the engine and its parts before operation. The PRM Gearbox Manual

is available from the PRM website:

www.prm-newage.com

If the engine is fitted with an E-Kit and/or Hybrid options, please also read the supplied

manuals for them carefully.

The information and recommendations given in this manual are based on the latest

information available at the time of publication. E.P.Barrus reserve the right to change the

specification of its products and manuals without prior notice.

Depending upon the equipment specification of the engine and accessories fitted, there may

be discrepancies with the information presented in this handbook. No claims may be

pursued in this respect.

RDG603A73 - Issue 3

Page 5 of 96

WARRANTY

This UK Limited Warranty provides coverage for three (3) years (or 2000 hours whichever

occurs first) for leisure applications and two (2) years (or 1500 hours whichever occurs first)

for commercial applications from the date of warranty registration. The warranty is for non-

serviceable items. The repair or replacement of parts, or the performance of service under

this warranty, does not extend the life of this warranty beyond its original expiry date.

To ensure that you have been registered for your warranty, please ask your Boat Builder or

Engine Supplier to provide your portion of the registration form. The registration form is also

available on the Barrus Website. To access the registration form on the internet type the

following short link into your search engine:

https://www.barrus.co.uk/shire-registration-form/

The Warranty will only apply if the following have been carried out:

1) The Installation Check List in the Installation Section has been fully completed.

2) The boat builder or engine installer has completed the Boat Builder Section on the Service

Record Card (located at the back of this manual) regarding hand over and commissioning of

boat.

E.P Barrus staff or their representatives can only carry out warranty repairs if

there is suitable access and room around the engine to work safely.

Failure to complete and return the registration form to E.P Barrus will result in

the warranty period starting from the date of engine manufacture NOT from the date

of purchase.

PRM Gearboxes are covered by a three (3) year warranty for recreation users and two (2)

years for commercial users.

Engine alternator, starter motor, electrical components and accessories are only covered by

a one (1) year warranty.

RDG603A73 - Issue 3

Page 6 of 96

CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE

Warranty coverage is only available from an authorised dealer in the country in which the

sale occurred. Routine maintenance outlined in the Owner’s Manual must be performed using

genuine parts in order to maintain warranty coverage. If the customer performs maintenance,

Barrus reserves the right to make future warranty coverage possible only with proof of proper

maintenance.

WARRANTY CLAIMS

Warranty claims shall be made by an authorised dealer or boat builder.

The dealer or boat builder will then arrange for the inspection and any necessary repairs. If

the repairs carried out are not covered by the warranty, the purchaser shall pay for all related

labour and material, and any other expenses associated with that service.

WHAT IS NOT COVERED

This limited warranty does not cover routine maintenance items, adjustments, normal wear

and tear, damage caused by abnormal use, operation of the productin a manner inconsistent

with the recommended operation/duty cycle section of the Owner’s Manual, accident,

submersion, improper installation (proper installation specification and techniques are set

forth in the Operations and First time running sections in this manual), use of an accessory

or part not manufactured or sold by us, or alteration or removal of parts. Expenses related

to crane-out, launch, towing, storage, telephone, rental, inconvenience, slip fees, insurance

coverage, loan payments, loss of time, loss of income, or any other types of accidental or

consequential damages are not covered by this warranty.

Engine electrical systems fitted with alternator boost charge systems or any other electrical

management systems are not covered by warranty.

Engine and fuel equipment is not covered by warranty if bio-diesel is used in the fuel system.

Also if no type of water trap is incorporated into the fuel system.

 
RDG603A73 - Issue 3 
Page 7 of 96 
Index Page 
SECTION 1 –Safety Precautions .....................................................................................11 
General......................................................................................................................11 
Lifting.........................................................................................................................11 
Rotating Shafts and Belts ..........................................................................................11 
Exhaust System.........................................................................................................12 
Launching and Lifting Boats.......................................................................................12 
Batteries.....................................................................................................................12 
SECTION 2 –Engine Identification...................................................................................14 
SECTION 3 –Component Identification...........................................................................15 
Shire 43 WB...............................................................................................................15 
Shire 49 WB...............................................................................................................16 
SECTION 4 –Control Panel ..............................................................................................17 
Standard Control Panel..............................................................................................17 
Deluxe Control Panel.................................................................................................17 
Control Panel Overview.............................................................................................18 
Warning Light Procedure...........................................................................................18 
Overall Dimensions of the Standard Control Panel....................................................20 
Overall Dimensions of the Deluxe Control Panel.......................................................20 
SECTION 5 –Installation...................................................................................................21 
Ventilation..................................................................................................................21 
Engine Beds ..............................................................................................................21 
Pressurised Water Header Tank................................................................................21 
Shaft Connection and Propeller Selection .................................................................22 
Engine Anti-Vibration Mounts ....................................................................................22 
Engine Alignment.......................................................................................................24 
Engine Inclination ......................................................................................................25 
Electrics.....................................................................................................................26 
Electrical Options.......................................................................................................27 

 
RDG603A73 - Issue 3 
Page 8 of 96 
Engine Oil..................................................................................................................27 
Fuel............................................................................................................................27 
Coolant ......................................................................................................................28 
Control Cables...........................................................................................................29 
Domestic Battery Bank ..............................................................................................29 
Seawater Strainer......................................................................................................30 
Control Panel.............................................................................................................30 
Seawater Pump Hose Minimum Inlet Size.................................................................31 
Exhaust System.........................................................................................................32 
Hydraulic Drive Transmissions ..................................................................................35 
Centa Coupling CF-M-160 (RDG2779)......................................................................36 
PRM 280DP Gearbox with Power Take Off (Optional Extra).....................................36 
Installation Check List................................................................................................38 
SECTION 6 –Operation.....................................................................................................39 
Starting the engine for the first time...........................................................................39 
Starting Procedure.....................................................................................................39 
Stopping Procedure...................................................................................................40 
Full Load Running......................................................................................................40 
Refuelling...................................................................................................................40 
Diesel Fuel Additive...................................................................................................40 
Exhaust Back Pressure (Work Boat with dry exhaust)...............................................41 
Single Shift Control Lever Side Mount Operation - Optional (RDG9210055).............41 
SECTION 7 –Service Procedure ......................................................................................42 
Engine Oil and Filter Change.....................................................................................42 
Air Filter Check and Change......................................................................................43 
Gearbox Oil Change..................................................................................................43 
Disposal of Oil and Related Items..............................................................................44 
Primary Fuel Filter Drain –Shire 43 & 49 ..................................................................44 
Primary and Secondary Fuel Filter Change...............................................................46 
Fuel System Bleeding................................................................................................46 

 
RDG603A73 - Issue 3 
Page 9 of 96 
Cooling System..........................................................................................................48 
Belt Adjustment..........................................................................................................48 
Belt Maintenance.......................................................................................................49 
Belt Replacement ......................................................................................................50 
Control Panel Maintenance........................................................................................50 
Anode Replacement..................................................................................................51 
Raw Water Pump Impellor Change ...........................................................................51 
Engine Heat Exchanger Tube Stack Flushing ...........................................................51 
Winterization of Seawater Cooling System................................................................52 
SECTION 8 –Service Schedule........................................................................................53 
Specifications and Capacities....................................................................................53 
Service Intervals........................................................................................................54 
SECTION 9 –Wiring Diagrams .........................................................................................55 
Engine Wiring Diagram Shire 43 & 49 .......................................................................55 
Shire 43 & 49 Cold Start Wiring Diagram...................................................................56 
Standard Control Panel Wiring Diagram....................................................................57 
Deluxe Control Panel Wiring Diagram .......................................................................58 
SECTION 10 –Technical Data ..........................................................................................59 
Engine Data...............................................................................................................59 
Return Diesel System................................................................................................59 
Dry Weight of Engine Data ........................................................................................60 
Torque Settings for Screws, Bolts and Nuts ..............................................................60 
Cylinder Head Tightening Sequence .........................................................................61 
Fuel Injection Pump...................................................................................................61 
SECTION 11 –Dealer List .................................................................................................69 
SECTION 12 –Shire Parts.................................................................................................71 
SECTION 13 –Declarations..............................................................................................73 
Declaration of Conformity for Recreational Craft Propulsion Engine with the 
requirements of Directive 2013/53/EU.................................................................................73 
Declaration of Incorporation of Partly Completed Machinery.....................................74 

RDG603A73 - Issue 3

Page 10 of 96

3. EU Declaration of Conformity with the Exhaust Emissions Requirements of Directive

2013/53/EU..........................................................................................................................78

SECTION 14 –Lubricant Safety Data Sheets ..................................................................79

1. Ground Force 10W-40...............................................................................................79

2. Torq-Gard Supreme 15W-40.....................................................................................88

SECTION 15 –Shire Service Record Card.......................................................................96

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