Böcker TL 1512 Manuel utilisateur

Operating Manual

Steel frame Table form lift

TL 1512

Translation of the German original

Doc. No.: 213300043

Before starting any work, read the operating manual!

Steel frame Table form lift TL 1512

2 213300043

Lippestr. 69-73

59368 Werne, Germany

Tel.: +49 (0) 2389 7989-0

Fax: +49 (0) 2389 7989-9000

email: info@boecker-group.com

Website: www.boecker-group.com

Steel frame Table form lift TL 1512

213300043 3

Layout of these instructions

These assembly and operating instructions refer to...

Doc. no.:

213300043

Original from:

May 05, 2010

Version

26082015

... applies to:

Type

Steel frame Table form lift

Serial number:

from 101

Steel frame Table form lift TL 1512

4 213300043

1Foreword...............................................................................................6

1.1 Liability and warranty............................................................................... 7

2General safety instructions.................................................................8

2.1 For the operator....................................................................................... 8

2.1.1 Appoint a loading platform supervisor .........................................................8

2.1.2 Qualification of the personnel ......................................................................8

2.1.3 Maintenance and repairs .............................................................................9

2.2 Explanation of signs/safety symbols ........................................................ 10

2.3 Safetysigns on the Table lift..................................................................... 12

2.4 Intended use............................................................................................ 15

2.5 Incorrect use............................................................................................ 17

2.6 Danger zones.......................................................................................... 17

3Design and function.............................................................................18

3.1 Overview ................................................................................................. 18

3.2 Sub-assemblies of the Table lift TL 1512................................................. 20

4Technical data ......................................................................................21

4.1 Technical data TL 1512........................................................................... 21

4.2 Electrical data TL 1512............................................................................ 21

4.3 Mechanical data TL 1512......................................................................... 22

4.4 Bolted mast connections TL 1512............................................................ 22

4.5 Environmental conditions TL 1512........................................................... 23

4.6 Weights ................................................................................................... 23

4.7 Safety devices......................................................................................... 24

4.7.1 Emergency off button...................................................................................25

5Table lift assembly...............................................................................26

5.1 Safety instructions for the assembly personnel........................................ 26

5.2 Danger zones.......................................................................................... 27

5.3 Assembly tools ........................................................................................ 27

5.4 Selection of location................................................................................. 28

5.4.1 Location requirements .................................................................................28

5.4.2 Support forces ( in kN).................................................................................29

5.5 Assembly of the base frame .................................................................... 30

5.6 How to assemble the Table lift................................................................. 33

5.7 How to assemble the platforms................................................................ 34

5.7.1 Using a forklift..............................................................................................34

5.7.2 Crane assembly...........................................................................................36

5.7.3 Safety instructions........................................................................................37

5.8 Mast erection........................................................................................... 37

5.9 Mast anchorage....................................................................................... 40

5.9.1 Observe anchor forces ................................................................................40

5.9.2 Mast anchor set, incl. support for floor gate ................................................42

5.10 Installation of the cable guides................................................................. 46

5.11 Inserting the bin cable.............................................................................. 47

5.12 Installation of the Table lift’s switch cabinet.............................................. 47

5.13 Installation of the floor limit switch and the mast limit switch.................... 49

5.14 Testing the safety brake........................................................................... 52

5.15 Installation of the base enclosure (optional)............................................. 53

5.16 Installation of the loading point gates....................................................... 54

5.16.1 Cable routing at the loading point gates......................................................56

6Buttons of the Table lift.......................................................................57

Steel frame Table form lift TL 1512

213300043 5

6.1 Ground station, next to the cable bin ........................................................57

6.1.1 Pendant control panel at the ground station................................................ 59

6.2 Loading platform control system...............................................................60

6.3 Loading point control system....................................................................62

6.4 Diagnosis system (Art. No. 2160000004)..................................................64

7Initial start up of the Table lift.............................................................69

7.1 General safety instructions regarding the initial start-up............................69

7.2 Protective measures in the event of high wind speeds..............................70

7.3 Switching on the Table lift.........................................................................70

7.3.1 Safety precaution prior to switching the lift on............................................. 70

7.3.2 Switching on the Table lift............................................................................ 71

8How to operate the Table lift...............................................................72

8.1 Safety instructions for the operation of the Table lift..................................72

8.1.1 Safety instructions for the platform operator ............................................... 72

8.1.2 Safety instructions during loading and unloading........................................ 72

8.1.3 Safety instructions for personnel travelling on the platform ........................ 73

8.2 Transport of personnel..............................................................................74

8.2.1 Entering the ground station (2-m area) ....................................................... 76

8.2.2 Automatic change-over from personnel to material transport ..................... 76

8.3 Transport of material.................................................................................77

8.3.1 Illustration of loading points......................................................................... 78

8.3.2 Transporting the slap frameworks............................................................... 80

8.3.3 Please note! Entering the ground station (2-m area) .................................. 81

8.3.4 Switch to personnel transport...................................................................... 81

8.4 How to operate the door locking mechanism –Platform gate system.......82

8.4.1 Opening the loading ramp ........................................................................... 82

8.4.2 Door locking mechanism of the pivoting gate.............................................. 84

9Shutting down the Table lift................................................................84

10 How to act in the event of emergencies............................................. 85

10.1 Important note ..........................................................................................85

10.1.1 Emergency Off button.................................................................................. 87

10.2 Activation of the safety devices.................................................................88

10.2.1 Important instructions for the platform operator .......................................... 88

10.2.2 Rescue control (only by technical personnel).............................................. 90

10.2.3 Using manual venting to lower the platform (only by technical personnel) .91

10.2.4 Rescuing personnel..................................................................................... 93

10.3 Disassembling the lift................................................................................94

11 Maintenance and care .........................................................................95

11.1 Maintenance safety instructions................................................................95

11.2 After the maintenance/repair.....................................................................96

11.3 Maintenance plan.....................................................................................97

11.3.1 Maintenance and care of the motor brakes (ZFB 62 So)............................ 100

12 What to do if ........................................................................................102

13 Beaufort scale......................................................................................104

14 Screw tightening torque......................................................................105

15 Test inspection for expert checks...................................................... 106

16 List of installation places of manufacturing number . . . . . . . . .....110

17 Appendix .............................................................................................. 113

17.1 Lift truck data sheet ..................................................................................113

Steel frame Table form lift TL 1512

6 213300043

1 Foreword

Dear customer,

These assembly and operating instructions 213300043 are

intended to familiarise you with

the mode of operation

the assembly

the operation

the safety instructions and

servicesmaintenance

of the steel frame Table form lift TL 1512, herein after

referred to as ‘Table lift’.

Before starting work read these operating instructions completely

and observe the safety instructions to avoid damage to persons

and property.

Safe working helps to avoid remaining risks.

Always keep this operating manual on the site of operation!

The manual must always be at hand and accessible!

Update:

Please visit our Website www.boecker-group.com regularly

Go to the “Support” section to find additional tips regarding the operation.

Contact:

For additional questions, please contact your dealership, the leasing company of the equipment or the

manufacturer:

Böcker Maschinenwerke GmbH

Lippestr. 69-73

59368 Werne, Germany

Tel.: +49 (0) 2389 7989-0

Fax: +49 (0) 2389 7989-9000

email: info@boecker-group.com

Internet: www.boecker-group.com

Steel frame Table form lift TL 1512

213300043 7

1.1 Liability and warranty

Guarantee and liability claims for damage to people or property will

be excluded if they can be traced back to one or more of the

following causes:

Failure to observe the safety instructions and guidelines

with respect to transport, storage, assembly, start of

operation, operation, maintenance and set-up and

dismantling.

Damage caused by incorrect transport.

Incorrect assembly, start of operation, operation,

maintenance or dismantling.

Operating the Table lift with incorrectly installed or faulty

safety devices or protective equipment.

Unauthorised design changes to the Table lift

Failure to observe the inspection and maintenance

intervals.

Insufficient monitoring of machine parts that are subject

wear.

Improperly carried out repairs.

Damage caused by foreign objects and force majeure.

Steel frame Table form lift TL 1512

8 213300043

2 General safety instructions

2.1 For the operator

This operating manual must always be available at the site of

operation. Reading and compliance by the loading platform

operator and those persons charged with the assembly is

mandatory.

All safety instructions and hazard information for the Table

lift must be kept in a legible condition and, if necessary, be

replaced.

Clarify the responsibilities for the assembly/dismantling,

the operation and the maintenance of the Table lift.

2.1.1 Appoint a loading platform supervisor

We recommend to name the loading platform supervisor and

define in writing his/her responsibilities such as:

supervision of the system

transport of personnel

reporting possible defects on the system. If the defects

represent a danger, the system must be shut down

immediately;

stopping inappropriate behaviour by the operating

personnel or by the user of the Table lift TL;

intervening in the event of an emergency or a malfunction.

2.1.2 Qualification of the personnel

If the Table lift is used in order to transport personnel, only

a properly trained loading platform supervisor shall be

permitted to proceed with this task from the loading

platform.

Train the personnel in the safe operation of the Table lift, in

the national and local safety regulations and the

regulations for accident prevention and in the regulations

for occupational safety and environmental protection, e.g

operating personnel must wear protective equipment

(clothing).

Loading, unloading and using the lift is permitted for all

trained personnel who are authorised to be at the site of

operation, if no other regulations state otherwise.

Only qualified electricians shall be permitted to work on the

electrical system.

Steel frame Table form lift TL 1512

213300043 9

2.1.3 Maintenance and repairs

Ensure that the deadlines for the legally required

inspections and the intervals for inspection and

maintenance defined in the operating manual are adhered

to (see Chapter 11 ‘Maintenance’).

Only qualified technicians shall be permitted to proceed

with the installation, maintenance and repairs.

NOTE!

This manual is not a repair manual

Steel frame Table form lift TL 1512

10 213300043

2.2 Explanation of signs/safety symbols

For better understanding and easy recognition safety instructions

are marked with these pictograms.

In the text below we will introduce these pictograms and their

meaning:

STOP

DANGER!

This sign indicates danger to life and limb.

It requires the adherence to safety measures to

protect life and limb of the persons affected.

CAUTION!

This sign indicates risks that can cause significant

damage to property.

Under all circumstances, the safety instructions

must be followed.

NOTE!

This refers to important instruction steps. Non-

compliance can lead to malfunctions during the

operational sequences.

Tips and recommendations

NOTE!

...emphasises helpful tips and recommendations,

and provides information about the efficient and

smooth operation of the system.

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