Avantco A37235 Manuel utilisateur

Hydraulic side shift adapter

2018 1

Operator's Manual for Attachment

Hydraulic side shift adapter

Product number:

A37235

English

A433750 2018 1 EN 2017-

www.avanttecno.com

Hydraulic side shift adapter 2018 1

CONTENTS

1. FOREWORD ............................................................................................................................................4

Warning symbols used in this manual ............................................................................................................................... 5

2. DESIGNED PURPOSE OF USE.............................................................................................................6

3. SAFETY INSTRUCTIONS FOR USING THE ATTACHMENT........................................................7

4. TECHNICAL SPECIFICATIONS ..........................................................................................................11

4.1 Safety labels and main components of the attachment.................................................................................. 11

5. ASSEMBLING THE ATTACHMENT....................................................................................................13

5.1.1 Coupling the side shift adapter to the loader ......................................................................................... 13

5.2 Mounting attachment to the side shift adapter ............................................................................................... 15

5.3 Connecting and disconnecting hydraulic hoses............................................................................................... 15

6. INSTRUCTIONS FOR USE....................................................................................................................17

6.1 Checks before use................................................................................................................................................. 18

6.2 Using the side shift adapter ................................................................................................................................. 19

6.3 Maximum load........................................................................................................................................................ 20

6.4 Horizontal adjustment.......................................................................................................................................... 21

6.5 Auxiliary hydraulics outlet (optional extra for loaders)................................................................................ 22

6.6 Working on uneven ground................................................................................................................................ 22

6.7 Transport position ................................................................................................................................................ 23

6.8 Uncoupling and storage........................................................................................................................................ 24

7. MAINTENANCE AND SERVICE ..........................................................................................................25

7.1 Inspection of hydraulic components.................................................................................................................. 25

7.2 Cleaning the attachment ...................................................................................................................................... 26

7.3 Lubrication .............................................................................................................................................................. 26

7.4 Inspection of metal structures............................................................................................................................ 26

8. WARRANTY TERMS..............................................................................................................................27

4 (30)

1. Foreword

Avant Tecno Oy would like to thank you for your purchase of this attachment for your Avant loader. It has

been designed and manufactured based on years of experience on product development and manufacturing.

By familiarising yourself with this manual and following the instructions, you ascertain your safety and ensure

the reliable operation and long service life of the equipment. Read the instructions carefully before starting to

use the equipment or performing maintenance.

The purpose of this manual is to help you to:

operate the equipment in a safe and efficient manner

observe and prevent any hazardous situations

keep the equipment intact and ensure a long service life

With these instructions, even an inexperienced user can use the attachment and loader safely. The manual

includes important instructions for experienced AVANT operators as well. Ensure that all persons using the

loader have received proper guidance and familiarised themselves with the manual of the loader, each

attachment that are used, and all safety instructions before using the equipment. Using the equipment for

other purposes or use in any other way than described in this manual is prohibited. Keep this manual at hand

throughout the service life of the equipment. If you sell or transfer the equipment, be sure to hand over this

manual to the new owner. If the manual is lost or damaged, you can request a new one from your Avant

dealer or from the manufacturer.

In addition to the safety instructions included in this manual, you must observe all occupational safety

regulations, local laws, and other regulations concerning the use of the equipment. Particularly the regulations

concerning the use of the equipment on public road areas must be observed. Contact your Avant dealer for

more information about local requirements before you operate the loader on road areas.

Contact your local AVANT dealer for any questions, service, spare parts or about any problems that may

occur with the operation of your machine.

This manual contains the original instructions in English. Due to continuous product development some of the

details shown in this manual may differ from your equipment. Pictures may also depict optional equipment or

features that are not currently available. We reserve the right to change the contents of the manual without

5 (30)

Warning symbols used in this manual

The following warning symbols are used throughout this manual. They indicate factors that must be taken into

account to reduce the risk of personal injury or damage to property:

WARNING: SAFETY ALERT SYMBOL

This symbol means: “Warning, be alert! Your safety is involved!”

Carefully read the message that follows, it warns of an immediate hazard

that could cause serious personal injury.

The safety alert symbol by itself and with related safety statement

indicates important safety messages throughout this Manual. It is used to

draw attention to instructions involving your personal safety or the safety

of others. When you see this symbol, be alert, your safety is involved,

carefully read the message that follows, and inform other operators.

DANGER:

This signal word indicates a hazardous situation which, if not avoided, will cause

death or serious injury.

WARNING:

This signal word indicates a potentially hazardous situation which, if not avoided,

could cause serious injury or death.

CAUTION:

This signal word is used when minor injury could result if the instructions are not

followed properly.

This signal word indicates information about the correct operation and maintenance

of the equipment.

Failure to observe the instructions accompanying the symbol can lead to equipment

breakdown or other property damage.

6 (30)

2. Designed purpose of use

The AVANT Hydraulic side shift adapter is an attachment that is suitable for use with AVANT multi purpose

loaders that are shown in Table 1. This adapter is intended for applications where an attachment needs to be

shifted horizontally in order to get the job done.

The Hydraulic side shift adapter is mounted to the loader like other attachments, between the quick attach

plate and the attachment that is going to be used. The hydraulic side shift adapter offers easy, stepless side

shift of an attachment. It is operated from the driver’s seat. When the loader is equipped with the optional

second auxiliary hydraulic outlets in the front, it is possible to use also hydraulically driven attachments at the

same time with the Hydraulic side shift adapter. In that case, the attachment hoses are mounted on the multi

connector and the side shift adapter hoses on the optional second outlet.

The quick coupling plate on the adapter can be mounted in three different positions: on the left, on the right, or

in the middle of the adapter. This gives three different side shift options: 500 mm side shift to the right or to the

left, or 250 mm side shift in both directions. The solid and robust design features strong sliding guides which

can also be lubricated.

It is recommended to use the hydraulic side shift adapter only with Avant 400-700 series loaders with

counterweights installed on the loader. When using the Hydraulic side shift adapter with a heavy attachment,

the loader may tip over as a result of displacement of the centre of gravity. Using a side shift adapter

decreases the lateral stability of the loader, and also decrease the tipping load of the loader. The Hydraulic

side shift adapter is not designed for any other use than what is specified in this manual and must not be used

for any other purposes than intended.

The attachment has been designed to require as little maintenance as possible. The operator can perform

regular maintenance tasks. All repair work can’t be performed by the operator, and demanding repair and

maintenance operations are to be left for professional maintenance. All maintenance work must be done using

proper safety equipment. Spare parts must be identical with original specifications, which can be ensured by

using only original spare parts. A separate spare parts catalogue may be available, consult your Avant dealer.

Familiarise yourself with the manual's instructions regarding service and maintenance. Please contact your

AVANT retailer if you have additional questions about the operation or maintenance of the equipment, or if

you require spare parts or maintenance services.

Table 1 - Hydraulic side shift adapter - Compatibility with Avant loaders

Model

220

225

225LPG

313S

320S

420

423

520

523

R20

525LPG

R28

528

530

630

R35

635

640

745

750

755i

760i

A36505 (•) (•) •••••

It is recommended to use the attachment only with loaders marked with •in Table 1. When using with models

marked with (•), full performance may not be achieved. Additional counterweights may also be required. For

compatibility with a model not shown in table, contact your Avant dealer.

7 (30)

3. Safety instructions for using the attachment

Please bear in mind that safety is the result of several factors. The loader-attachment combination is highly

powerful and improper or careless use or maintenance may cause serious personal injury or property

damage. Due to this, all operators must carefully familiarise themselves about correct use and the operator's

manuals of both the loader and the attachment before starting operation. Do not use the attachment if you

have not completely familiarised yourself with its operation and the related hazards.

DANGER

Misuse, careless use, or using an attachment that is in poor condition, may

cause risk of serious injuries. Familiarise yourself with the controls

of the loader,

correct coupling procedure, and the correct way to operate the attachment at a safe

area. Study especially how to stop the equipment in a safe manner. Read all safety

precautions carefully.

Read all safety instructions carefully before handling the attachment

WARNING

When attaching an attachment to the loader, ensure that the locking pins of the

loader's quick attach plate are in the lower position and that they have locked

the attachment to the loader. Never lift or move an unlocked attachment.



Make sure attachment is securely connected to the side shift adapter. Always refer

also to the operator's manual of the separate attachment.



The side shift adapter and any attachment coupled to it are designed to be used by

one operator at a time

. Do not let others near the danger area of the equipment when

it is in use.

Risk of dropping of load or parts of attachments - Make sure load is secured on

the attachment, and that the attachment is set up properly. Make sure that a load

will not fall

uncontrollably off from the attachment. Secure moving parts of the

attachment before using them with a tilt adapter. For example, if using pallet forks,

make sure that the fork arm retainer bolts are fixed so that fork arms will not slide off

from the frame of the pallet forks.

Sudden movements can cause the loader to tip over - Operate the controls of

the loader in a slow and calm manner.

Be careful when lifting load to high level or

lifting load from high. Avoid sudden changes in speed or direction to maintain

balance of the loader especially when handling heavy loads. Drive slowly and

carefully especially on inclined terrain or slippery surfaces.

Risk of tipping over - Side shift adapter reduces the stability of the loader both

to sides and to front.

Use the side shift adapter only when necessary. Unnecessary

use increases the risk of tipping over. Always keep the side shift adapter at its middle

position when moving loads or heavy attachments with the side shift adapter. Always

transport the attach

ment as low as possible to keep the centre of gravity low, and

keep the telescopic boom of the loader completely retracted during driving.

Risk of tipping over - Keep the loader articulation in straight position when

handling heavy loads. When turning the articulation, the loader may tilt forward

Tipping over hazard - Make sure that overhead clearance is sufficient. Hitting an

overhead obstacle may cause the loader to tip over. Keep a safe distance from

electric cables, lamps, or other electric system

s; hitting live parts may cause electric

shock.

8 (30)

Never leave the driver’s seat when the auxiliary hydraulics control lever is locked on.

The attachment mounted on the side shift adapter may move, if the auxiliary

hydraulics control lever of the loader i

s locked on and there is a horizontally uneven

load on the attachment. Watch out for crushing of limbs when going near the

attachment.

Do not leave the driver’s seat when the loader boom is lifted. Going under a raised

attachment or loader boom is dang

erous. Always remember that the boom may lower

due to loss of stability, mechanical fault, or if another person operates the controls of

the loader.

Use the attachment only for its intended use and only with original tools and spare

parts.

When unlocking and dismounting the attachment off from the loader, ensure that it is

secured against accidental movement. To secure the attachment from tipping over

lower it firmly on the ground and disconnect only on level surface. Ensure the

attachment is properly supported during storage. Never climb on the attachment.

Make sure that the attachment is properly supported before performing any

inspections, maintenance, or adjustments. If necessary, secure the attachment with

suitable lifting equipment, or lower it on firm blocks of wood, for example.

Shut down the loader and place the attachment to a safe position as shown in Safe

stopping procedure before any cleaning, maintenance, or adjustments.

Pay attention to the surroundings and any other persons and machines moving in the

vicinity. Pay attention to the contours of the terrain and other hazards, such as

branches and trees that can reach to the driver's area, loose rocks, and slippery

surfaces.

Make sure to use only an attachment that is in good condition. Do not modify the

attachment in any way that could affect its safety.

Use the attachment only for its intended purpose. Other use may create unnecessary

safety risks, and the equipment may get damaged.

Make sure that the loader is equipped with necessary safety components, and that

they are in working condition. Seat belt must be used. If there are specific hazards

related to the operating area, use appropriate safety equipment.

Also read the safety instructions and correct use of the loader from the operator's

manual of the loader.

DANGER

Wrong, improper, or careless use of the attachment causes serious risk of severe

injuries or death.

Familiarise yourself with the controls of the loader in a safe area. Pay

particular attention to th

e safe stopping of the attachment and the loader; follow the safe

stopping procedure shown in this manual before leaving the driver's seat.

WARNING

9 (30)

WARNING

Risk of crushing -

Never allow anyone to get under a

lifted attachment or loader boom. Keep in mind t

hat the

loader boom can be lowered or tilted even if the engine has

been shut down (crushing hazard). The loader is not intended

to be left to keep a load elevated for longer periods. Always

lower the attachment to a safe position before leaving the

driver's seat.

WARNING

Risk of tipping over -

Side shift adapters reduce the

lateral stability of the loader. Always keep load close to

the ground, and always wear seat belt.

Pay special

attention to stability of the loader when a side shift adapter is

equipped with an attachment. The loader may tip over on

inclined or uneven surfaces causing serious injuries from

impact and crushing. Always wear seat belt. Use the side arm

only with loaders that are equipped with ROPS and FOPS.

Avoid abrupt movements an

d always drive slowly and

carefully on inclined terrains, and on uneven or slippery

surfaces. Use of additional counterweights is recommended.

WARNING

Risk of crushing - Avoid tipping over the attachment. Make sure the load on the

attachment or the moving parts of an attachment will not fall or swing when shifting the

attachment with the side shift adapter.

10 (30)

Remember to wear proper personal protective equipment:

The noise level at the driver's seat may exceed 85 dB(A) depending on loader

model and operating cycle. Extended exposure to loud noise can cause

hearing impairment. Wear hearing protection while working with the loader.

Wear protective gloves.

Wear safety boots whenever working with the loader.

Wear safety glasses e.g. when handling hydraulic components.

. ..

Safe stopping of the attachment, before going near the attachment:

WARNING

Always stop the attachment following safe stopping procedure before leaving

the driver's seat. Safe stopping procedure prevents all u

nintentional movements of

the attachment. Note that the loader boom can move down even if the engine of the

loader is turned off. Safe stopping procedure:

Lower the boom and the attachment on the ground.

Shut down the loader engine and lock the parking brake.



Release residual pressure from the hydraulic system; move all hydraulic control

levers to their extreme positions a couple of times.

Prevent starting of the machine, remove ignition key.

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