Automationdirect.com OP-640 Manuel utilisateur

OP-640

OperatorPanel

Manual NumberOP-640-M

WARNING

Thank you forpurchasing automation equipment fromAutomationdirect.comä.WewantyournewDirectLOGICä

automation equipment to operatesafely.Anyone who installsorusesthisequipmentshouldread thispublication (and

anyother relevantpublications)beforeinstalling oroperating the equipment.

Tominimizethe risk ofpotentialsafetyproblems,you shouldfollowall applicablelocaland nationalcodesthatregulate

the installation and operation ofyourequipment. Thesecodes varyfromarea to area and usually change withtime. It is

your responsibilityto determine whichcodes should be followed,and toverifythat the equipment, installation,and

operation isincompliancewiththe latestrevision of thesecodes.

Ataminimum,you shouldfollowall applicablesectionsof the NationalFireCode,NationalElectricalCode,and the

codesof the NationalElectricalManufacturer’sAssociation (NEMA).Theremaybe localregulatoryorgovernment

officesthatcan also help determine whichcodesand standardsare necessaryforsafeinstallation and operation.

Equipmentdamage orseriousinjuryto personnelcan result fromthe failuretofollowall applicablecodesand

standards.We do notguarantee the productsdescribed inthispublication aresuitableforyourparticularapplication,

nordo we assume anyresponsibilityforyourproductdesign,installation,oroperation.

If you have anyquestions concerning the installation oroperation of thisequipment, orifyou need additional

information,pleasecall usat1--800--633--0405.

Thispublication isbased on information thatwasavailable at the timeitwasprinted.AtAutomationdirect.comäwe

constantly strivetoimprove ourproductsand services,sowereservethe right tomakechangestothe productsand/or

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disclaimsanyproprietaryinterestinthe marks and namesofothers.

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If you contactusinreferencetothismanual,be sure and include the revision number.

Title:OP--640 OperatorPanel User Manual

ManualNumber:OP--640--M

IssueDateEffective Pages Description ofChanges

Original9/99 All OriginalIssue

Thisproductismanufactured incompliancewithEuropean Union (EU)Directivesand carriesthe CE

mark.The following information isprovided tocomplywithEUdocumentation requirements.

NOTE:ProductswithCEmarks perform their required functions safelyand adhere

torelevantstandardsas specified byEUdirectivesprovided theyare used

according totheirintended purpose and that the instructionsinthismanualare

adhered to.The protection provided bythe equipmentmaybe impaired if this

equipmentisused in a mannernotspecified inthismanual. Onlyreplacementparts

supplied byPLCDirectoritsagents should be used.Alisting ofinternationalaffiliates

isavailable atourWeb site http://www.plcdirect.com

If you need technicalassistance,pleasecall the technicalsupportgroup at

PLCDirect(3505 Hutchinson Rd., Cumming, GA30040,U.S.A.)at800--633--0405.

Theyare availableMondaythrough Fridayfrom9:00 A.M. to 6:00 P.M.Eastern

StandardTime.TheirWeb Site address ishttp://www.plcdirect.com

All electricalcircuits connected tothe communicationsportreceptacle arerated as

SafetyExtra LowVoltage (SELV).

Operating Temperature 0°to 50°C.....................

Storage Temperature--20°to 70°C......................

Operating Humidity95%(non-condensing)........................

AirComposition Nocorrosive gasespermitted...........................

No preventativemaintenanceisrequired.Toclean the exteriorof the panel

disconnect the inputpowerand carefullywipe the panel with a clothmoistened with

plainwater.

There arenointernalfusesforthe inputpowercircuits,so externalcircuitprotection

isneeded to ensurethe safetyofservice personneland the safe operation of the

equipmentitself. TocomplywithEUspecifications, the inputpower mustbe fused.

Useafuserated attwice the inputcurrentrating of the panel.Forexample,if the

panelhasan inputcurrentrating of0.5 amperes,useafuserated for1 ampere.

TechnicalSupport

SELVCircuits

Environmental

Specifications

Preventative

Maintenance and

Cleaning

Protection

forInputPower

TableofContents

Chapter1:Getting Started

Introduction 1--2.........................................................................

The Purpose of thisManual1--2.........................................................

SupplementalManuals1--2.............................................................

TechnicalSupport1--2.................................................................

Chapters1--3.........................................................................

Appendices1--3.......................................................................

ConventionsUsed1--3...................................................................

KeyTopics forEachChapter1--3........................................................

OP--640 Overview1--4...................................................................

Plan yourSystem1--4.................................................................

GeneralPanelInformation 1--4..........................................................

LCD DisplayWindow1--4..............................................................

Pushbuttons1--5......................................................................

AnnunciatorLamps1--5................................................................

Back-PanelLayout1--5................................................................

Serial CommunicationsPort1--5........................................................

PowerReceptacle 1--5.................................................................

RUN/PGMand 1--5....................................................................

TERMSwitches1--5...................................................................

FrequentlyAskedQuestions 1--6.........................................................

Chapter2:Installation and Specifications

Connecting aPowerSupply 2--2..........................................................

PowerSupplyConnections2--2.........................................................

Multi-panelPowerSupplyConnection 2--2................................................

Preparing thePanelforConfiguration 2--3.................................................

RUN/PGMSwitch 2--3.................................................................

Configuration Cable 2--3...............................................................

Preparing thePanelforCommunications 2--4.............................................

RUN/PGMSwitch 2--4.................................................................

OP--9001 Multi-PanelConfigurations 2--4..................................................

The TERMSwitch 2--4.................................................................

Connecting CableDetails 2--6............................................................

Connecting Cable 2--6.................................................................

Labeling theLamps and Pushbuttons 2--7.................................................

Labeling the Lampsand Pushbuttons2--7................................................

Creating the Labels2--7................................................................

Creating LabelsUsing OP--WINEDIT2--7................................................

Templates forManuallyCreating Labels 2--9...............................................

DimensionsforMounting 2--10............................................................

PanelSpecifications 2--11.................................................................

Table ofContents

PhysicalSpecifications2--11.............................................................

EnvironmentalSpecifications2--11.......................................................

Operating Specifications2--11...........................................................

Chapter3:Understanding theFeatures

Learning theFeatures 3--2...............................................................

Status and ControlRegisters 3--3.........................................................

Statusand Control RegisterOverview3--3................................................

BitLevelAccess 3--3..................................................................

RegisterDefinition 3--4.................................................................

Statusand Control RegisterDefinition 3--4................................................

Messages 3--5...........................................................................

Displaying Messageson the LCD Screen 3--5.............................................

StaticMessages3--5..................................................................

DynamicMessages3--5................................................................

Displaying Messages 3--6................................................................

StaticMessage Operation 3--6..........................................................

StaticDisplay3--6.....................................................................

DynamicMessage Operation 3--7.......................................................

DynamicMessageTop Line 3--8.........................................................

DynamicMessage BottomLine 3--8.....................................................

Displaying DataWithaDecimalPoint3--9................................................

Displaying BCD and BinaryNumbers3--9................................................

Displaying BCD DoubleNumbers3--9...................................................

Displaying Floating PointNumbers3--10..................................................

Pushbuttons and Lamps 3--11.............................................................

Pushbutton Operation 3--11..............................................................

Pushbutton Example 3--11...............................................................

PushbuttonsUsing DirectAccess toStatusRegisterBits3--12...............................

Pushbutton LEDs3--12.................................................................

LampExample 3--12....................................................................

LampFlash 3--13.......................................................................

MemoryMapping Process 3--13...........................................................

OP BaseRegister MemoryDefinition 3--13................................................

OperatorPanelBaseMemory3--13......................................................

Mapping Operation 3--16..................................................................

Mapping Examples (DL05,105,DL205,D3--350,and DL405)3--16............................

Mapping the StatusRegister3--16........................................................

Mapping the Control Register3--17.......................................................

Mapping Example(D3--330/340)3--17......................................................

Mapping the StatusRegister3--17........................................................

Mapping the Control Register3--18.......................................................

Chapter4:Configuring YourOperatorPanel

Preparing forConfiguration 4--2..........................................................

OP--WINEDITSoftware 4--2............................................................

More about OP--WINEDIT4--2..........................................................

HELP Screens4--2....................................................................

Table ofContents

Application Worksheets4--3............................................................

ComputerSystemRequirements4--3....................................................

HowtoConfigureYourPanel4--3.........................................................

Step 1 4--3...........................................................................

Step 2 4--3...........................................................................

Step 3 4--4...........................................................................

Step 4 4--4...........................................................................

Step 5 4--4...........................................................................

Step 6 4--5...........................................................................

Step 7 4--6...........................................................................

Step 8 4--6...........................................................................

Chapter5:Programming Examples

Examples Using DirectLOGICPLCs 5--2...................................................

RegisterUsage 5--2...................................................................

DL05,DL105,DL205,D3--350 and DL405 Examples 5--3....................................

Defining the StatusRegister5--3........................................................

UsingaFunction Button 5--5............................................................

Lighting a Lamp 5--6...................................................................

Flashing a Lamp 5--6..................................................................

Displaying Messages5--7..............................................................

Displaying BinaryNumbers5--8.........................................................

Displaying BCD DoubleNumbers5--9...................................................

Displaying Floating PointNumbersExample 1 5--10........................................

Displaying Floating PointNumbersExample 2 5--11........................................

ExampleUsing D3--330/340 5--12..........................................................

Example 5--12.........................................................................

Allen-Bradley SLC5/03 &5/04 and MicrologixExamples 5--13...............................

Interfacing toA-BMemory5--13..........................................................

Lighting a Lamp 5--13...................................................................

Flashing a Lamp 5--14..................................................................

UsingaFunction Button 5--14............................................................

Displaying Messages5--15..............................................................

Displaying MessagesExample 5--16......................................................

Displaying BinaryNumbers5--17.........................................................

Chapter6:Troubleshooting

Troubleshooting theOP--640 Panel6--2...................................................

Troubleshooting 6--2...................................................................

Panel Configuration Problems6--2......................................................

PaneltoPLC CommunicationsProblems6--3.............................................

Allen-BradleyPaneltoPLC CommunicationsProblems6--4................................

AppendixA:Worksheets

Application WorksheetsExampleA--2....................................................

Application WorksheetsForm A--2.......................................................

Index

Getting Started

InThisChapter....

—Introduction

—ConventionsUsed

—OP-640 Overview

—FrequentlyAsked Questions

Getting Started

Introduction

OP-640

Howto

Usethe

Thank you forpurchasing an OP--640

OptiMate panel.ThisUser Manual

shows you howtoinstall,configure,and

programthe OP--640.Alsoincluded are

application examples.Besuretokeep

thismanualhandyfor referencewhen

you run into questions.Ifyou understand

PLCsystemsand operatorinterface

units, thismanual will provide all the

information thatyou need to getand keep

yourpanelup and running.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

Referencethe appropriatePLC/CPU

user manualsforthe commandsand

address referencesrequired foryour

system. If you are using a DirectLOGIC

PLCproduct, you will want tokeep the

DirectSOFT User Manualhandywhile

programming yoursystem.Forother

PLCbrands you mustreferencetheir

user manualsto properlyprogramthe

ladderlogicrequired to operatethe

OP-panel.

Werealizethateven though westriveto be the best, wemayhave arranged our

information insuchawaythatyou cannot find whatyou arelooking for.First, check

theseresourcesforhelpinlocating the information:

STableofContents-- chapterand section listing ofcontents,inthe front

of thismanual

SIndex -- located at the end ot thismanual

SAppendices -- referencematerialforkeytopics,nearthe end of this

manual

You can alsocheck ouronline resourcesforthe latestproductsupportinformation:

SInternet-- the address ofourWeb siteiswww.automationdirect.com

If you still need assistance,pleasecall usat1--770--844--4200. Ourtechnical

supportgroup will be glad toworkwithyou in answering yourquestions.Theyare

availableMondaythrough Fridayfrom9:00 A.M. to 6:00 P.M.EasternStandard

Time.Ifyou haveacommentorquestion aboutanyofourproducts,services,or

manuals,pleasefill outand returnthe ‘Suggestions’cardthatwas shipped withthis

manual.

ThePurpose of

thisManual

Supplemental

Manuals

TechnicalSupport

Getting Started

The maincontentsof thismanualare organized intothe following fivechapters:

Getting Started

Introducesthe physicaland functionalcharacteristics.

Discussespushbuttons,lampsand the LCD display.Also

providesintroduction to planning yoursystem.

Installation and

Specifications

Showshowto prepareforsysteminstallation,including

specificationsand mounting instructions. Includes

connecting cablespartnumbersand specifications.

Understanding the

Features

Explainsthe featuresand functionsof the OP--640.Teaches

conceptofhowdataisexchanged between the paneland

the PLC.Also discussesthe function of the statusregister.

Configuring the

OperatorPanel

Showshowto usethe OP--WINEDITconfiguration softwareto

configureyourpanel.Showshowtoload the softwareonyour

personalcomputer,call up the screens you will need and howto

download the configuration programtoyourpanel.

Programming

Examples

Providesexample programsforusing the standardfunctionsand

features.These examplesinclude ladderlogicforimplementing

pushbuttonsand messagesusing DirectLOGICcompatiblesand

Allen-BradleySLC5/03,5/04 and MicrologixCPUs.

Troubleshooting Provideshelpwithtroubleshooting yourOptiMate panel. Includes

tipson isolating communicationsfaultsbyuse ofLEDstatus.

Additionalreferenceinformation isinthe following appendices:

WorksheetsHasworksheetsthatyou can useto helpsetup yourOP-panel.

ConventionsUsed

The “note pad”icon inthe left--hand marginindicatesthe paragraph toitsimmediate

rightwill beaspecialnote.

The “exclamation mark”icon inthe left-hand marginindicatesthe paragraph toits

immediaterightwill beawarning orcaution.These areveryimportantbecausethe

information mayhelpyou preventseriouspersonal injuryorequipmentdamage.

The beginning ofeachchapterwill list the

keytopics thatcan be found inthat

chapter.

Chapters

Appendices

Key Topics for

EachChapter

Table des matières

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