Table of Content
Document Information .................................. 2
Ordering Information .................................... 3
About this manual ......................................... 3
Responsibilities .............................................. 3
400 SERIES OVERVIEW ........................................ 5
TYPICAL LAYOUT..................................................... 5
Available units in the 400 Series .................... 5
PRECAUTIONS IN CLASSED SYSTEMS ........................... 7
DCU 410 ENGINE PANEL INSTALLATION .............. 8
MECHANICAL INSTALLATION ..................................... 8
Location ......................................................... 8
WIRE TERMINAL LAYOUT OVERVIEW .......................... 9
ELECTRICAL CONNECTIONS ..................................... 13
General ........................................................ 13
Grounding.................................................... 13
Primary Power Supply [1 –2] ...................... 13
Secondary Power Supply [3 –4] .................. 14
Power Supplies in General [1 –4]................ 14
Auxiliary Power Output [5 –6] .................... 15
System On/Off [7 –10] ................................ 16
Reserved [11 –15] ....................................... 16
Switch Input Channels [16 –26] .................. 16
4-20 mA Input Channels [27 –31] ............... 17
PT100 Input Channels [32 –43]................... 17
Magnetic Pickup (Speed) Sensor [44 –45] .. 18
CANopen/J1939#2 Interface (COM 5) [46 –
48] ............................................................... 18
CAN J1939 Interface (COM 4) [49 –51]....... 18
MODBUS RTU, RS-485 (COM 3) [52 –56].... 18
RIO 410 Link (COM 2) [57 –59] ................... 19
SDU 410 Link (COM 1) [60 –62] .................. 19
Configurable Relays [63 –68]...................... 19
Configurable 24VDC Outputs [69 –72, 76-78]
..................................................................... 20
Common Alarm Relay [73 –75]................... 20
Shutdown Output [79]................................. 20
ETS –Energize to Stop [80].......................... 20
ETR –Energize to Run [81] .......................... 20
Running [82] ................................................ 20
Crank [83] .................................................... 21
Prelube Act. [84] .......................................... 21
24V Supply for Fixed Function Inputs [85] ... 21
Prelube Comp. [86] ...................................... 21
Start Disable [87]......................................... 21
Automatic Mode [88] .................................. 21
Automatic Start [89].................................... 21
Automatic Stop [90] .................................... 22
Remote Start /Stop [91 –92]....................... 22
Acknowledge [93]........................................ 22
Shutdown Ovrd. [94] ................................... 22
In Gear [95].................................................. 23
Configurable Inputs [96 –97] ...................... 23
Shield (Grounding) [100] ............................. 23
Other Communication Interfaces ................ 23
Rear Lid Graphical Layout............................ 26
FIRST POWER-ON................................................. 26
Preparations ................................................ 26
First Power-On Wizard ................................ 27
CONFIGURATION OF THE DCU ................................ 30
Configuration- and Firmware files............... 30
Connecting to the DCU ................................ 31
Further connection settings......................... 32
WEB SERVER CONFIGURATION ................................ 35
Home ........................................................... 35
Home –DCU ................................................ 38
Home –DCU –I/O Configuration ................ 40
Home –DCU –Interface Design .................. 63
Home –DCU –Start/Stop/Prelube .............. 65
Home –DCU –User Interface ...................... 72
Home –DCU –Engine Model ...................... 73
Home –DCU –Service Interval .................... 73
Home –DCU –Communication ................... 74
Home –DCU –Miscellaneous...................... 78
Home –DCU –Language............................. 84
COMMUNICATION INTERFACE LIST ........................... 85
DCU 410 AND DCU 408 CAPACITY......................... 85
Functionality and content highlights ........... 85
Total I/O capacity ........................................ 86
RP 410 REMOTE PANEL INSTALLATION .............. 87
Location ....................................................... 87
GENERAL OVERVIEW ............................................. 88
ELECTRICAL CONNECTIONS ..................................... 89
Wire Terminal Layout Overview .................. 89
Rear Lid Graphical Layout............................ 90
SYSTEM CONFIGURATION ICON SELECTIONS ............... 90
ADD-ON MODULES ............................................ 96
SDU 410 SAFETY UNIT ......................................... 96
Wire Terminal Layout Overview .................. 97
Configuration of the SDU 410...................... 99
RIO 410 EXPANSION I/O .................................... 101
Wire Terminal Layout Overview ................ 101
RIO 410 Addressing ................................... 104
RIO 410 Configuration ............................... 104
RIO 425 GENERATOR INTERFACE UNIT .................. 106
MK-14 RELAY EXPANSION ................................... 108
