Auto Crane 8406H NEXSTAR Manuel utilisateur
8406H
NEXSTAR
OWNERS MANUAL
Manual No. 480989010
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
Phone 1-800-777-2760
Fax (918) 269-6688
http://www.autocrane.com
8406H
OWNER’S MANUAL REVISION RECORD
Revision
Date
Section(s)
Or
Page(s)
Description of Change
6/17/10 4-9,5-6,6-1,6-3,
7-1,7-2
Changed light on crane. Revised Artwork and BOM, revised pressure to 13-
17
12/22/10 8-4.0, 8-6.0 Changed P/N from 366823907 to 366823914 & 366823908 to 366823913
3/15/11 9-8 Added Cartridge Maintenance page
Notes:
1. The information contained in this manual is in effect at the time of this printing. It
does not cover all instructions, configurations, accessories, etc. If you require ad-
ditional information, please contact Auto Crane Company at 1-800-777-2760.
2. Auto Crane Company reserves the right to update this material without notice or
obligation.
WARNINGS
WARNING! Federal law (49 cfr part 571) requires that the Final Stage Manufacturer of a vehicle
certify that the vehicle complies with all applicable federal regulations. Any modifications performed
on the vehicle prior to the final state are also considered intermediate stage manufacturing and must
be certified as to compliance. The installer of this crane and body is considered one of the
manufacturers of the vehicle. As such a manufacturer, the installer is responsible for compliance
with all applicable federal and state regulations, and is required to certify that the vehicle is in
compliance.
WARNING! It is the further responsibility of the installer to comply with the OSHA Truck Crane
Stability Requirements as specified by 29 CFR part 1910.180 (C) (1).
WARNING! NEVER OPERATE THE CRANE NEAR ELECTRICAL POWER LINES!
Death or serious injury will result from boom, line, or load contacting electric lines. Do not use crane
within 10 feet (3.05m) of electric power lines carrying up to 50,000 volts. One-foot additional
clearance is required for every additional 30,000 volts or less. SEE DANGER DECAL (P/N 040529)
in this Owner's Manual.
WARNING! NEVER.........................................
EXCEED load chart capacities (centerline of rotation to hoist hook).
Un-reel last 5 wraps of cable from drum!
Wrap cable around load!
Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity.
Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any
warranty or liability. Also failure of the crane may result.
Place a chain link on the tip of the hook and try to lift a load!
Use a sling bar or anything larger than the hook throat that could prevent the hook latch from
closing, thus negating the safety feature!
Hold on any pendant Select Switch that will cause unsafe operating conditions!
WARNING! In using a hook with latch, ALWAYS make sure that the hook throat is closed before
lifting a load! Proper attention and common sense applied to the use of the hoist hook and various
slings will prevent possible damage to material being hoisted and may prevent injury to personnel.
WARNING! Failure to correctly plumb and wire crane can cause inadvertent operation and damage
to crane and/or personnel!
WARNING! Auto Crane Company remote controlled cranes are not designed or intended for use for
any applications involving the lifting or moving of personnel.
WARNING! ALWAYS operate the crane in compliance with the load capacity chart. DO NOT USE
the overload shutdown device to determine maximum rated loads, if the crane is equipped with this
type of device.
READ THIS PAGE
8/15/05
8406H
TABLE OF CONTENTS
1-1.0
8406H
INTRODUCTION
alternator with a 500 cold cranking amp
battery. These specifications should be
considered minimum.
It has always been Auto Crane Company
policy to handle all warranty claims we receive
as promptly as possible. If a warranty claim
involves discrepant material or workmanship,
Auto Crane will take immediate corrective
action. It is understandable that Auto Crane
Company cannot assume responsibility of
liability when it is obvious that our products have
been abused, misused, overloaded or otherwise
damaged by inexperienced persons trying to
operate the equipment without
reading the manual.
Auto Crane maintains a strong distributor
network and a knowledgeable Customer Service
Department. In most cases, an equipment
problem is solved via phone conversation with
our customer service department. The customer
service department also has the ability to bring a
local distributor, a regional sales manager, or a
factory serviceman into the solution of an
equipment problem.
If, through no fault of Auto Crane Company, it is
necessary to send an experienced factory
serviceman on a field service call the rates
stated in the Auto Crane Distributor's Flat Rate
Manual will apply.
Auto Crane Company's extensive Research and
Development Program allow our customers to
use the best equipment on the market. Our
Engineering Staff and our knowledgeable sales
people are always available to our customers in
solving crane and winch-type application
problems. When in doubt, call the Auto Crane
factory.
Auto Crane will not assume responsibility
or liability for any modifications or
changes made to unit, or installation of
component parts without authorization.
Note: This manual should remain with the
crane at all times.
8/25/05
Auto Crane products are designed to
provide many years of safe, trouble-free,
dependable service when properly used and
maintained.
To assist you in obtaining the best service
from your crane and to avoid untimely crane
and/or vehicle failure, this manual provides
the following operating and service
instructions. It is specifically recommended
that all operating and service personnel
consider this manual as mandatory material
for reading and study before operating or
servicing Auto Crane products. It is highly
recommended that crane owners, equipment
managers, and supervisors also read this
manual.
Auto Crane has incorporated several safety
features in the 8406H crane for your
protection.
For your convenience the overall
dimensions of the 8406H crane are
included on the General Dimension
Drawing. Rotation and turning radius are
also listed on that drawing.
Remember, the crane adds weight to the
vehicle. Adding weight may change the
driving and riding characteristics
of the vehicle unless the appropriate overload
spring(s) are installed on the truck. The
payload of the vehicle is reduced by the
weight of the crane. The operator should
exercise care when loading the vehicle.
Distributing the payload on the vehicle evenly
will greatly improve the driving and riding
characteristics of the vehicle.
The 8406H cranes are attached to your
12-volt truck electrical system through the
relay provided. The 8406H is another
highly efficient Auto Crane product. The use
of a maintenance-free battery is not recom-
mended on any Auto Crane product. The rec-
ommended alternator and battery that will give
the longest life with the most useful duty cycle
is a 60-amp
Auto Crane Company issues a limited
warranty certificate with each unit sold.
See last page for warranty.
1-2.0
8406H
INTRODUCTION
DISTRIBUTOR ASSISTANCE:
Should you require any assistance not given
in this manual, we recommend that you
consult your nearest Auto Crane Distributor.
Our distributors sell authorized parts and
have service departments that can solve
almost any needed repair. This manual
does not cover all maintenance, operating,
or repair instructions pertinent to all possible
situations. If you require additional
information, please contact the Auto
Crane Company at the following tele-
phone number: 1-800-777-2760. The
information contained in the manual is in
effect at the time of this printing. Auto Crane
Company reserves the right to update this
material without notice or obligation.
8/25/05
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