Auber Instruments KIT-Cube5E Manuel utilisateur

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Nopartofthismanualshallbecopied,reproduced,ortransmittedinanywaywithouttheprior,writtenconsentofAuberInstruments.Auber

Instrumentsretainstheexclusiverightstoallinformationincludedinthisdocument.

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KIT-Cube5E Assembling Guide

Version0.9

(2023‐04‐21)

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ThisassemblingguideonlyprovidesbasicguidanceonhowtoassemblethepartsinKIT‐CUBE5Etogether.The

personwhoattemptstoassembletheKIT‐CUBE5Eshouldhavebasicknowledgeofelectricalcircuits,can

understandwiringdiagrams,andcanusetoolssuchasamultimeter,screwdrivers,andetc.

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Beforeyoustarttheassemblingprocess,pleasereadthewiringdiagramofCube5Eandunderstandeachpartis

wiringtothecircuit.

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Weusethe“WiringKit”ofKIT‐CUBE5Einthisassemblingprocess.

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1. Preparation

1.1. Parts

Pleaseseethepartlistincludedwiththekit.

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1.2. Tools

 Flat‐endpunches(orsimilar)andasmallhammer(forremovingknockouts)

 Phillipsscrewdrivers

 Flat‐headscrewdrivers

 Adjustablewrenchorsocketwrenches

 Pliers

 Multimeter(fortroubleshooting,ifneeded)

2. Installing Components

2.1. DisassembletheEnclosure

Removethebottomplate(Figure2‐1‐a)andthebackplate(Figure2‐1‐b)byremovingthe

screwspointedbytheredarrows.

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Figure2‐1‐a Figure2‐1‐b

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2.2. RemovetheKnockouts

Thereareafewknockoutholesontheback‐plateandoneknockoutholeonthefrontofthe

enclosurethatneedtoberemoved.PleaseseeFigure2‐2‐aandFigure2‐2‐bforthefinal

resultafteralltheknockoutsareremoved.Useflat‐endpunches(Figure2‐2‐c)andahammer

toremovetheknockoutsasshowninFigure2‐2‐d.

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Figure2‐2‐a Figure2‐2‐b

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Figure2‐2‐c Figure2‐2‐d

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2.3. InstallComponentstotheBack‐Panel

IdentifythepowerconnectorsandtheXLRCON‐Mconnectorfromthepartsyoureceived,

installthemtotheirknockoutholesasshowninFigure2‐3(a)and(b).Pleasenotethatonly

thetwoNEMA5‐15Rsocketsaresnap‐inconnectors,otherconnectorsshouldbetightenedto

theback‐panelbyscrews.

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Figure2‐3‐a Figure2‐3‐b

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2.4. InstallFuseBlocks

Installthetwofuseblockstotheleftsideoftheenclosure.Foreachfuseblock,firstalignthe

smallanti‐rotationtabandthescrewholewiththeholesontheenclosure(Figure2‐4‐a),then

securethefuseblockusingtheM3screwandnut(Figure2‐4‐b).Makesurethefuseblockis

notremovingaround,theninstallthefuse.

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Figure2‐4‐a Figure2‐4‐b

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2.5. InstallComponentstotheFront‐panel

Installthetwoselectorswitches(SW4)tothetwoAUXswitchholesonthefrontplate.Align

theselector’stwoswitchpositionswiththe“OFF”andthe“ON”markersonthefrontplate.

EachoftheSW4istightenedbytwoscrews,oneonthetopandoneonthebottomasshown

inFigure2‐5‐a.Tightenedthesetwoscrewstilltheswitchissecureandwon’trotate.

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Installthepush‐buttonswitch(SW9‐UL)totheknockoutholeonthelowerfrontpanelofthe

Cubeenclosure.ThisswitchistightenedbyahexnutasshowninFigure2‐5‐a.Insertthe

suppliedwiringharness(WH‐16)tothisswitch.Youcanremovetheredwireforthenormally

closed(N.C.)pinfromthewiringharnessasshowninFigure2‐5‐b.

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Figure2‐5‐a Figure2‐5‐b

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InstalltheEZboilcontrollertothecenterholeonthefrontplate.Installthetwowoodscrews

suppliedwithEZboilcontrollertohelpsecurethemountingbracketagainstthefrontplate

(Figure2‐5‐c).

Figure2‐5‐c

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2.6. InstalltheSSRandtheHeatsink

Placethesiliconeheat‐transferpadontheheatsink(Figure2‐6‐a),thenplacethesolid‐state

relay(SSR)onthepad,usetwooftheM4screwstofixtheSSRtotheheatsink.Placethe

heatsink/SSRassemblytothetopoftheCubeenclosure,install4piecesofM6screws

suppliedwiththekittosecuretheheatsinktothetopoftheenclosure(Figure2‐6‐b).

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Figure2‐6‐a Figure2‐6‐b

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3. Installing Wires

ImportantNotesonWiring

 Thecolorcodefor14AWGand10AWGwires

o Green:groundingwire

o White:neutralwire

o Black:hot,L1line

o Red:hot,L2line

 Threesizesofwiresareused:

o 22AWGwiresarecontrolwiresthatonlycarrysmallcurrent.

o 14AWGwireareforAUXsocketsthatcarrylessthan15Aat120VAC.

o 10AWGwiresareforthemaininput/outputthatislessthan30Aat240VAC.

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3.1. InstallGroundWiresontheBack‐panel

InstallthegroundwiresasshowninFigure3‐1.UseoneofthemountingscrewsontheL14‐

30Rpowerinletasthegroundingpost.

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3.2. InstallwirestotheAUXSockets

InstallthehotwireandtheneutralwiretoeachoftheAUXsockets(NEMA5‐15Rsockets)as

showninFigure3‐2.Theblackwiresontheleftarethehotwiresandthewhitewiresonthe

rightistheneutralwires.

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Figure3‐1 Figure3‐2

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3.3. InstalltheNeutralWiresandNeutralWireBus

Useoneofthe5‐polewireconnectorsuppliedinthekitastheneutralbus.Eachofthewhite

wiresonAUXsocketshasabaretip.Insertthebaretiptothe5‐poleconnectorasshownin

Figure3‐3‐b.Installthepinconnectorofthe10AWGwhitewiretotheL14‐30Ppowerinlet

andinsertthebaretipontheotherendtothe5‐poleconnector.Identifyapieceof22AWG

whitewirefromthewiringkitandconnectittothe5‐poleconnector.

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Figure3‐3‐a Figure3‐3‐b

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3.4. InstallL1andL2WirestotheInputandtheOutputSockets

Identifythe4piecesoflong10AWGwiresfromthekit(ashorterblack10AWGwireisnot

neededforthisstep),andinstallthemtothepowerinletandthepoweroutletasshownin

Figure3‐4(a)and(b).TheblackwiresinthewiringkitareforL1(line1)wiresandthered

wiresareforL2(line2)wires.Pleasenotethatthewiresinstalledtothepoweroutlet(L6‐30R)

shouldhaveforkconnectors,andthewiresinstalledtothepowerinlet(L14‐30P)shouldhave

pinconnectors.

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Figure3‐4‐a Figure3‐4‐b

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3.5. InstallWiresontheFrontPanel

Usetheother5‐polewireconnectorastheHotBus.OnthetwoAUXselectorswitches(SW4),

removeoneblockfromeachswitchbecauseweonlyneedoneblockoneach.Theblackwires

forthisstepare14AWGwireswithforkconnectorononeend,baretipontheotherend.

InstallonewiretoeachswitchblockandinsertthebaretiponotherendtotheHotBus

connector(seeFigure3‐5‐a).

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Next,connecteachswitchblocktothefuseblock.Theblackwiresforthisstepare14AWG

wireswithforkconnectorononeend,femalequick‐disconnectconnectorontheotherend

(seeFigure3‐5‐b).

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Onthewiringharness(WH16)ofthecontrollerswitch(SW9‐UL),thereare4pieceswiresleft,

black(LEDhot),white(LEDneutral),green(N.O.),andblue(common).Theblackandtheblue

wirefromthewiringharnessshouldbeinsertedtotheHotBus.Thewhitewirefromthe

wiringharnessshouldbeconnectedtotheEZboilcontroller’s#9,andthegreenwirefromthe

wiringharnessshouldbeconnectedtocontroller’s#10terminal.Thewiresonthewiring

harnessdon’thaveforkconnectorsinstalled.

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(Note:weaddedforkconnectorstothewiresconnectedtotheEZboilcontrollerbutthisstepisnotrequiredaslong

asthewiresarefirmlyclampedbythescrewterminals.)

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Figure3‐5‐a Figure3‐5‐b

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3.6. InstallWirestotheMainBreakerSwitch

Nowthereshouldbeashorterpieceof10AWGblackwireleftinthewiringkit.Installittothe

MainBreakerSwitch’stopleftportasshowninFigure3‐6‐a.Theninstalltheblackwire(L1)

andtheredwire(L2)fromthepowerinlet(L14‐30P)tothelowersideoftheMainBreaker

SwitchasshowninFigure3‐6‐b.Installtheredwire(L2)fromthepoweroutlet(L6‐30R)tothe

topleftportontheMainBreakerSwitch(Figure3‐6‐b).Theblackwiresshouldbeontheleft

sideoftheMainBreakerSwitchandtheredwiresshouldbeontherightside(Figure3‐6‐c).

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Figure3‐6‐a Figure3‐6‐b Figure3‐6‐c

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3.7. InstalltheMainBreakerSwitchtotheFrontPanel

First,installthebracketoftheMainBreakerSwitchtothefrontpanel(Figure3‐7‐a).Turnthe

breaker(aswellastheback‐panel)tothecorrectorientationandpushitintothebracketas

showninFigure3‐7‐b.Onceitisfittedin,thetwobottomtabsonthebracketshouldsnapin

andholdthebreakerinplace(Figure3‐7‐c).

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InserttheshortblackwireonthebottomofthebreakertotheHotBusasshowninFigure3‐

7‐c.

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Figure3‐7‐a Figure3‐7‐b Figure3‐7‐c

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3.8. Connectwirestothesolid‐staterelay

Installtheshortblack10AWGwiretothe#1pinontheSSRandinstalltheblack10AWGwire

fromtheL6‐30Rsockettothe#2pinontheSSR(Figure3‐8‐a).Pre‐bendthewiretoaproper

shapefirst,andtheninserttheforkconnectortothescrewterminal.Tightenthescrewso

thattheconnectorisfirmlysecured.



InstallthecontrolsignalwiresbetweentheEZboilcontrollerandtheSSR(Figure3‐8‐b).Please

notethatthecontrolsignalis12VDCandithaspolarity.Thepositivesignalfromcontroller’s

#7shouldbeconnectedtotheSSR’s#3pin.





Figure3‐8‐a Figure3‐8‐b



3.9. ConnectwirestotheEZboilcontroller

AuberInstruments,Inc.  www.auberins.com

Page10of11



Installthethreewiresfromtheprobeconnector(XLRCON‐M)totheEZboilcontrolleras

indicatedbythestickeronthecontroller.Thetwowiresofthesamecolorshouldbe

connectedto#3and#4,theotherwireto#5asshowninFigure3‐9.



Identifythe22AWGwhitewireontheneutralbus.Connectitsforkconnectortothe#9pin

onthecontroller.Ensurethatanotherwhitewirefromtheswitchwiringharnessisalsofirmly

installedtothe#9pinonthecontroller(Figure3‐9).



Figure3‐9 Figure3‐10



3.10. ConnectAUXSocketsandFuseBlocks

Connecttheblack14AWGwiresontheAUXsocketstothecorrespondingfuseblocksas

showninFigure3‐10.



Atthispoint,allthepartsandwiresshouldhavebeeninstalled.



4. Inspection and Assemble the Cube

4.1. Inspection

Checkforanylooseorfreewires,oranymismatchofthewirecolorbetweenthewiringin

yourCubeunitandtheimageinFigure4‐1.Checkthewiringagainstthewiringdiagram.

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