Atlas Copco ETD M200ABL V2 Feuille d'instructions
ETD M200ABL V2
Printed Matter No. 9836 7912 01 Screwdriver
Publication Date 2020-02-12
Valid from Serial No. D9520212
Valid to Serial No. D2409999 Product Instructions
ETD M 200 ABL V2 ( 50–200 cNm) 8432081584
Hand held current controlled
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
2© Atlas Copco Industrial Technique AB - 9836 7912 01
Table of Contents
Product Information................................................................................................3
General Information ..........................................................................................3
Safety Signal Words ..............................................................................3
Warranty ................................................................................................3
ServAid ..................................................................................................3
Website..................................................................................................4
Safety Data Sheets MSDS/SDS............................................................4
Country of Origin ...................................................................................4
Dimensional Drawings...........................................................................4
Overview...........................................................................................................4
Applications ...........................................................................................4
Technical Product Data .........................................................................4
Bit run out test .......................................................................................4
Bit grounding test...................................................................................5
Service Overview..............................................................................................5
Service Recommendations....................................................................5
Preventive maintenance ........................................................................5
Installation ...............................................................................................................7
Installation Instructions .....................................................................................7
Installing the tool....................................................................................7
Operation .................................................................................................................8
Ergonomic Guidelines.......................................................................................8
Service .....................................................................................................................9
Preventing ESD Problems ................................................................................9
Maintenance Instructions..................................................................................9
Service Recommendations....................................................................9
Preventive maintenance ........................................................................9
Instructions ............................................................................................9
Recycling ...............................................................................................................10
Environmental Regulations.............................................................................10
Recycling information .....................................................................................10
ETD M200ABL V2 EN Product Information
© Atlas Copco Industrial Technique AB - 9836 7912 01 3
Product Information
General Information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■Normal wear and tear on parts is not included within the warranty.
■Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■Warranty will only apply when the electric motor has not been opened.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
■Regulatory and Safety Information
■Technical Data
Product Information EN ETD M200ABL V2
4© Atlas Copco Industrial Technique AB - 9836 7912 01
■Installation, Operation and Service Instructions
■Spare Parts Lists
■Accessories
■Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on
the Atlas Copco website.
Please visit: www.atlascopco.com.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
Applications
The MicroTorque screw fastening systems are ultra low-torque applications.
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Bit run out test
Bit run out is measured with the tool securely fastened in a test rig and with the tool running at no load
with a rotation speed of 200 rpm. Measuring point is at 44 mm (length of a standard bit) out on a special
bit 4216 2194 00. Bit run out limit is 0.15 mm.
ETD M200ABL V2 EN Product Information
© Atlas Copco Industrial Technique AB - 9836 7912 01 5
Bit grounding test
Bit grounding is measured by the ground circuit stability and resistance with the tool running at no load
with a rotation speed of 200 rpm. Resistance is measured between the special bit 4216 2194 00 and the
outside of the tool connector and the resistance limit is 20 Ω.
Service Overview
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guide-
lines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Preventive maintenance
Recommended interval between actions:
Valid at normal usage of the tool at a load up to 70% of maximum torque.
Service should only be carried out by trained technician following provided service instructions and
using original Atlas Copco spare parts.
Product Information EN ETD M200ABL V2
6© Atlas Copco Industrial Technique AB - 9836 7912 01
Interval Action
1.500.000 cycles or 1 year Calibrate the tool
1.500.000 cycles Exchange bit grounding
3.000.000 cycles Exchange front part
3.000.000 cycles Exchange motor
ETD M200ABL V2 EN Installation
© Atlas Copco Industrial Technique AB - 9836 7912 01 7
Installation
Installation Instructions
Installing the tool
■Connect the tool to the drive using the supplied cable.
■If required, hang the tool securely, for example from a balancer.
The tool can also be fixtured using the threds at the front part, accessible under the thread protection ring.
NOTICE Make sure the cable is not bent more than a radious of 55 mm (2.2 in).
Operation EN ETD M200ABL V2
8© Atlas Copco Industrial Technique AB - 9836 7912 01
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas
for improvement in posture, component placement, or work environment.
■Take frequent breaks and change work positions frequently.
■Adapt the workstation area to your needs and the work task.
■Adjust for a convenient reach range by determining where parts and tools need to be located to
avoid static load.
■Use workstation equipment such as tables and chairs appropriate for the work task.
■Avoid work positions above shoulder level or with static holding during assembly operations.
■When working above shoulder level, reduce the load on the static muscles by lowering the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■Take frequent breaks.
■Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
■Adjust for a convenient field of vision that requires minimal eye and head movements.
■Use appropriate lighting for the work task.
■Select the appropriate tool for the work task.
■In noisy environments, use ear protection equipment.
■Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibra-
tion.
■Minimize exposure to reaction forces.
■When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct
flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
■When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high.
The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque
above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture deter-
mine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the op-
erator's strength and posture and use a torque arm or reaction bar if the torque is too high.
■In dusty environments, use a dust extraction system or wear a mouth protection mask.
ETD M200ABL V2 EN Service
© Atlas Copco Industrial Technique AB - 9836 7912 01 9
Service
Preventing ESD Problems
The components inside the tool and controller are sensitive to electrostatic discharge. To avoid future mal-
function, make sure that service and maintenance is carried out in an ESD approved work environment.
The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guide-
lines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Preventive maintenance
Recommended interval between actions:
Valid at normal usage of the tool at a load up to 70% of maximum torque.
Service should only be carried out by trained technician following provided service instructions and
using original Atlas Copco spare parts.
Interval Action
1.500.000 cycles or 1 year Calibrate the tool
1.500.000 cycles Exchange bit grounding
3.000.000 cycles Exchange front part
3.000.000 cycles Exchange motor
Instructions
Service equipment:
■Normal workshop equipment.
■Necessary special equipment as shown in the exploded views/tables.
■For testing a calibration rig is recommended.
■PC with internet connection to be able to download necessary keys.
Recycling EN ETD M200ABL V2
10 © Atlas Copco Industrial Technique AB - 9836 7912 01
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle
the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling information
Part Recycle as
1 Front part Steel
2 Grounding ring Metal, Bronze
3 Spring ring Metal, Steel
4 Cover ring Metal, Aluminium
5 Sleeve Metal, Steel
6 Handle Metal, Aluminium
7 Screw Metal, Steel
8 Washer Metal, Steel
9 PTS board Electronics
10 Holder Plastic, Other, PA
11 Housing Metal, Steel
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