ATI Technologies RCV Manuel utilisateur

Engineered Products for Robotic Productivity

Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1-919.772.0115 • Fax: +1-919.772.8259 • www.ati-ia.com

RCV Vane Motor Rebuild

Manual

Document #: 9610-50-1033

Manual, RCV Vane Motor Rebuild

Document #9610-50-1033-02

Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com

Disassembly Use soft jaws for vise (Brass, Plastic,and Aluminum)

Fig.1 Hold motor clamp nut in vise

snugly (do not over tighten, to avoid

crushing nut onto motor housing.)

Fig. 2 Using a pin wrench loosen

motor housing by inserting pin into

one of the exhaust holes and turning

counter clockwise. (A band wrench

could also be used.)

Fig. 3 Remove motor clamp nut

Fig. 4 Remove motor from housing by

gently pulling straight out. (If it gets

stuck gently wiggle while pulling)

Fig. 5-6 Remove E-Clip from rear

of rotor using a small screwdriver

or pick.

Fig. 6

Fig. 7 Using a soft brass punch, hold

motor in your hand with the punch

lined up on the rear of the rotor and

gently tap off the rear end plate

bearing.

Fig. 8 Remove rear end plate. Fig. 9 Remove cylinder

Manual, RCV Vane Motor Rebuild

Document #9610-50-1033-02

Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com

Disassembly

Fig. 10 Remove vanes from Rotor Fig. 11 Slide spindle back from front

of housing and remove snap ring

from the inside, motor side of the

spindle housing.

Fig.12 Remove Spindle housing by

sliding out of the rear of housing.

Fig.13 Hold rotor in vise tightly Fig.14 Using a ½” wrench turn collet

body counter clockwise to remove

spindle from rotor. Remove snap ring,

spacer and Belleville washers, and

set aside.

Fig.15 Hold spindle in vise tightly

Fig. 16 Using a ½” wrench turn collet

body counter clockwise and remove

collet body from spindle.

Fig. 17 Take rotor to arbor press

and place rotor down with threads

pointing up and press rotor out of

bearing and front end plate.

Fig, 18 Place spindle in arbor press

with threads pointing up being sure

to press against the inner race of the

bearing, press spindle out of bearing.

Manual, RCV Vane Motor Rebuild

Document #9610-50-1033-02

Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com

Fig. 19 Place bearing on an arbor

press being sure to support the inner

race, insert threaded end of the

spindle and press in until it stops.

Fig. 20 Install bearing into front plate

and place on press bearing side

down being sure to support the inner

race of bearing. Insert threaded end

of the rotor and press in until it stops.

Front end plate should spin freely.

Fig. 21 Hold spindle in vise tightly and

tighten collet body onto spindle using

½” wrench and turning clockwise.

Fig. 22 Hold rotor in vise tightly

and lay Belleville washers on top of

bearing taking note of the orientation

(See diagram) Lay spacer on top of

them and install snap ring on top

of the spacer. Tighten spindle onto

rotor by turning collet body with a ½”

wrench clockwise.

Fig. 23 Slide spindle into spindle

housing and install snap ring into

groove (may be easiest with 90* snap

ring pliers) Then slide all the way

forward.

Fig. 24 Stand tool motor side up and

install vanes.

Fig. 25 Install cylinder. Fig. 25 Give a drop of oil to each

vane.

Fig. 24 Slide spindle into spindle

housing and install snap ring into

groove (may be easiest with 90* snap

ring pliers) Then slide all the way

forward.

Assembly Use soft jaws for vise (Brass, Plastic,and Aluminum)

Manual, RCV Vane Motor Rebuild

Document #9610-50-1033-02

Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com

Assembly

Fig. 26 Install rear end plate and

place bearing on rotor, using a small

socket or pipe that is the same

diameter as the inner race of the

bearing, tap bearing down until E-Clip

groove is visible.

Fig. 27 Install E-Clip using a small

screw driver. Motor should spin

freely, may need to tap rear of rotor

to achieve proper clearance of rear

end plate.

Fig. 28 Install gasket onto rear end

plate.

Fig. 29 Install motor into motor

housing being sure to align pin

on rear and plate with hole in the

aluminum inlet housing.

Fig. 30 Install motor clamp nut

Fig. 32 Install collet insert and collet

nut.

Turn the Reverse Lever to top dead

center, or the twelve o’clock position

before removing Back Cap Bolts.

Fig. 32 Assembly complete

Manual, RCV Vane Motor Rebuild

Document #9610-50-1033-02

Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com

Troubleshooting

Trouble Possible Cause Solution

Low Power Worn and/or broken

Vanes

Remove the Motor Assembly. Discard the Vanes and

replace all Vanes with new ones.

Low Power Worn/damaged Cylinder Remove Motor Assembly. Inspect the inner diameter

of the Cylinder. If there is any scoring or a wear

marks, replace with a new one.

Low Power Debris in Motor

Assembly/Motor Housing

Completely disassemble tool. Clean all parts with a

suitable solvent in a well ventilated work space.

Motor will not run Swollen Vanes Remove the Motor Assembly. Discard the Vanes and

replace all Vanes with new ones.

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