ATI Technologies ProCharger Manuel utilisateur
2018+ Mustang GT
Stage 2 Intercooled System
Installation Guide
© 2020 Accessible Technologies, Inc.
Accessible Technologies, Inc.
14801 W. 114th Terrace
Lenexa, KS 66215
Phone: 913.338.2886
Fax: 913.338.2879
techserv@procharger.com
All rights reserved. Accessible Technologies Inc. hereby grants permission to use and reproduce this
document for personal use, provided that all copyright information be retained. Reproduction of this
document for unauthorized commercial use is strictly prohibited.
Information in this document is subject to change without notice.
ProCharger is a registered trademark and The Intercooled Supercharging Experts!TM and Designed to
Blow Away the CompetitionTM are trademarks of Accessible Technologies, Inc. and may not be used
without express permission.
Revised 3/20 Part Number PMFW1A-009 Rev. K Printed in the USA
You should also have the following gauges available to properly check the finished installation and monitor
your vehicle’s performance (especially for testing):
• Manifold Boost Pressure Gauge • Fuel Pressure Gauge • Wide Band Oxygen Sensor and Gauge
Gauges should be of a type that can be read from the cockpit while performing a wide-open throttle road
test. Cockpit or hood-mounted gauges are preferable. In order to obtain usable readings, the gauges should
measure pressure at the intake manifold and fuel rail. IF VEHICLE DOES NOT MAINTAIN PROPER FUEL
PRESSURE (50-65 PSI), DECREASE THROTTLE APPLICATION IMMEDIATELY. In some cases, extra vehicle
modifications can strain the stock fuel pump. If your vehicle has difficulty retaining adequate fuel pressure,
contact ATI ProCharger about the availability of an upgraded fuel system.
The engine on which the ProCharger®is to be installed should retain the factory compression ratio. If it
has been modified in any way, please consult ProCharger staff before proceeding with the installation. This
supercharger system is intended for use on STOCK, strong, well-maintained engines/transmissions. Installation
on a worn or troublesome powertrain should be reconsidered. ATI PROCHARGER WILL NOT BE HELD
RESPONSIBLE FOR DAMAGE TO A VEHICLE’S POWERTRAIN. ATI ProCharger is not responsible for ECM
tuning/programming on non-stock vehicles. ATI PROCHARGER recommends verifying that your vehicle has
current ECM updates from the vehicle manufacturer before installation.
For best performance and reliability, always use premium grade fuel (91 octane or higher) and listen closely
for signs of detonation, which might sound like ball bearings rolling around in a tin can. IF DETONATION
SHOULD OCCUR, OR IF YOU ARE UNSURE WHETHER WHAT YOU’RE HEARING IS DETONATION,
DECREASE THROTTLE APPLICATION IMMEDIATELY and please consult ATI ProCharger staff. Detonation
should not be an issue with a properly installed intercooled supercharger system, though OEM factory-shipped
engine and parts inconsistencies are possible on any vehicle.
2018+ Mustang GT Stage 2 Intercooled System Installation Guide i
Introduction
Congratulations on purchasing your
ProCharger®2018+ Mustang GT Stage 2
Intercooled System. Read this entire manual
before you attempt to install your ProCharger
kit. It is imperative that you follow all of the
instructions in the order they appear in this
installation guide. If you have any questions
regarding any aspect of this installation, call us
at (913) 338-2886.
For best results, we recommend reviewing
the installation instructions beforehand, and
following the installation instructions closely
and in sequence. A detailed packing list has
been provided to assist you in identifying the
components of your ProCharger system.
Warning: Read and understand all
safety precautions in this manual
before installation. Failure to comply
with instructions in this manual could
result in personal injury, property
damage, and/or voiding your warranty.
Warning: Your supercharged Mustang
must always be run on 91 octane or
better gas. The best way to insure
this is to run the tank near empty
(below 1/4) and fill with 91 octane for
several tanks prior to installing the
supercharger.
Required Tools and Supplies
• 3⁄8” Socket Set (standard & metric)
• Torx set
• Open End Wrench Set (standard & metric)
• 5⁄16” Nut Driver
• Hex Bit Set (allen) (standard & metric)
• Flat Screwdrivers
• Phillips Screwdrivers
• Plier Set
• Ford Engine Coolant (Pink)
Tech Tip: Installing spark plugs that
are one heat ranger colder than stock
and gapping your plugs to .035” is
recommended.
INTRODUCTION
ii 2018+ Mustang GT Stage 2 Intercooled System Installation Guide
Introduction
TABLE OF CONTENTS
Introduction .................................................................................................................................. i
Table of Contents..........................................................................................................................ii
Getting Familiar........................................................................................................................... 3
Air Inlet Removal ......................................................................................................................... 4
Fascia Removal ............................................................................................................................ 6
Cooling System.......................................................................................................................... 11
Crank Pulley............................................................................................................................... 12
ProCharger Bracket and Head Unit............................................................................................ 15
Intercooler & Tubing .................................................................................................................. 20
Surge System............................................................................................................................. 26
Air Inlet and PCV System ........................................................................................................... 29
Finishing Up............................................................................................................................... 32
Operation and Maintenance ......................................................................................................34
Limited Warranty ....................................................................................................................... 36
ProCharger Extended Coverage ................................................................................................ 37
TUNING IS REQUIRED WHEN INSTALLING YOUR PROCHARGER
SYSTEM. SEE SUPPLEMENTAL TUNING GUIDE FOR INSTRUCTIONS.
2018+ Mustang GT Stage 2 Intercooled System Installation Guide 3
Getting Familiar
GETTING FAMILIAR
A
B
C
Read and understand all safety precautions in this manual before installation. Failure to
comply with instructions in this manual could result in personal injury, property damage, and/
or voiding your warranty.
(A) Engine Cover
(B) Factory Air Inlet
(C) Radiator Cover
(D) Mass Air Flow (MAF) Sensor
Completion of this section will configure the
vehicle for system installation:
D
42018+ Mustang GT Stage 2 Intercooled System Installation Guide
Air Inlet Removal
Models Equipped With a Strut
Tower Bar:
1Use an 8mm to remove the screw
holding the wiring harness to the
passenger’s side strut tower.
2Unhook the plastic wiring harness holder
from the passenger’s side strut tower
stud.
3Use a 15mm to remove the (4) nuts
holding the strut tower bar. Remove
strut tower bar.
All Models:
4Remove the engine oil fill cap. Use flat
screw driver to pop off the (2) round
plastic caps on the engine cover. Use a
10mm socket to remove the nut below
each cover. Remove cover.
5Unplug the MAF connector by extending
the red locking tab and squeezing the
connector. Disconnect the harness from
the front side of the airbox.
AIR INLET REMOVAL
Wiring Harness Screw (Passenger’s Side)
Strut Tower Bar (Passenger’s Side)
Plastic Wiring Holder
Engine Cover Cap
2018+ Mustang GT Stage 2 Intercooled System Installation Guide 5
Air Inlet Removal
6Remove the (1) small hose from the air
inlet tube by squeezing the retaining clip
and pulling back on the hose.
7Disconnect the medium-size PCV hose
by rotating the locking clip up and
pulling back on the hose.
8Use pliars to compress the clamp
holding the large hose to the inlet tube.
Disconnect the hose.
9Using a 7mm nut driver, loosen the inlet
connection to the throttle body.
10 Use a 10mm to remove the screw
holding the air box to the body.
11 Remove airbox and inlet tube assembly.
12 Remove the plastic clip holding the air
tube to the driver’s side strut tower.
13 Locate the tab holding the air tube
to the fuel line. Squeeze the tab to
disconnect.
14 Locate the nut holding the air tube to
the firewall, behind the engine on the
driver’s side. Using a 10mm socket,
swivel, and extensions, remove the nut.
Pull the air tube out of the driver’s side
firewall by pulling gently outwards.
15 Insert the supplied grommet found in the
air inlet bag into the hole in the firewall.
Disconnect Air Inlet Hoses
Small Hose
PCV Hose
Large Hose
Airbox Screw
10mm Screw
Firewall Nut
62018+ Mustang GT Stage 2 Intercooled System Installation Guide
Fascia Removal
FASCIA REMOVAL
1Raise the vehicle just enough to access
the undercladding hardware. Secure with
jack stands.
2
Use a flat screw driver to remove the
(8) plastic clips that secure the radiator
cover. Remove cover.
3Use a flat screw driver to remove the (6)
undercladding plastic push-clips. (3 per
side). And also remove the (2) push pins
in the corners near the front tires.
4Use a 7mm to remove the 18 screws
holding the undercladding. Remove the
undercladding.
5Disconnect the fog light and turn signal
connectors, (1) connector per side.
6Use a flat screw driver to remove the
plastic push-clips holding the wheel liner
to the fascia in front of the tires. (3 per
side).
7Pull back the wheel liner to gain access
to the fascia-to-fender mounting just in
front of the tires. Use a 10mm to remove
the (2) nuts. Push down on the plastic
push clip to remove the plastic stud
housing.
Driver’s Side Push Clips
Push Clips
Remove Undercladding
Fender Nuts
2018+ Mustang GT Stage 2 Intercooled System Installation Guide 7
Fascia Removal
8Push down on the plastic push clip to
remove the plastic stud housing.
9Use an 8mm to remove the (6) screws at
the top of the fascia.
10 There are (2) screws (1 on each side)
under the weather seal near the
headlight. Pull back the weather seal and
use a 5.5mm to remove the screws.
11 Remove the fascia.
If not equipped with active shutters:
12 Remove the radiator air baffle by
pushing down on the (6) clips that hold it
to the plastic fascia mounting structure.
Top Fascia Screws
8mm Screws
5.5mm Screws
Plastic Stud Housing Removed
Remove Air Baffle
82018+ Mustang GT Stage 2 Intercooled System Installation Guide
Fascia Removal
If equipped with active shutters:
13 Remove the active shutters from the
vehicle by removing the (4) 10mm bolts
and (2) push pins.
14 In order to release it from the vehicle
remove the (2) 5.5mm bolt from the
backside.
Track Pack Models:
15 Use a 13mm to remove the (2) nuts
holding the bumper brace to the back
side of the bumper (each side).
16 Use a 13mm to remove the (2) bolts
holding the bumper brace to the radiator
core support (each side).
17 Remove each side bumper brace.
Radiator Core Support Bolts
Remove Bolts
Bumper Brace Nuts
Remove Nuts
Remove Active Shutters
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