ATEQ F28+ Manuel utilisateur

ATEQ F28+

Quick Start Guide

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Table of contents

Safety advisory / Warranty

Good practices and safety instructions 4

Air quality requirements 5

Preamble

ATEQ F28+, a universal leak tester 6

Leak test 7

Principle of a cycle 8

Your ATEQ F28+

Front panel 9

Connectors on the back panel (with all options) 10

Power supply connectors 11

Digital links 12

Digital inputs/outputs 16

Pneumatic connectors 20

Pneumatics configuration 23

User interface (remote control)

Overview 28

Keys 29

Display 30

Starting up

Power up 32

Preparing a program 32

Modifying a parameter 33

Selecting a program 34

Starting and stopping current cycle 34

User adjustments

Options of the menus 35

Specifications

Characteristics 41

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ATEQ Manufacturer Plants - Measurement Solution, Global Leader.

ATEQ

15, rue des Dames, Z.I.

78340 LES CLAYES-SOUS-BOIS

FRANCE

[email protected]

ateq.com

T.: +33 1 30 80 1020

F.: +33 1 30 54 1100

ATEQ K.K.

3 – 41 ATEQ Building, Ikehata

Chiryu-city, Aichi-pref

JAPAN

[email protected]

ateq.co.jp

T.: +81 566-84-4670

F.: +81 566-84-4680

ATEQ China

98 Jian Peng Lu

Shanghai

CHINA

[email protected]

ateq.com.cn

T.: +86 21 6763 9508

F.: +86 21 6763 9528

ATEQ SYSTEMS ANALYSIS

TAIWAN CO., LTD.

NO. 3, LAN 223, San Jia Dong

Street

40642, TAICHUNG

TAIWAN

[email protected]

ateq.com.tw

T.: +886 4 2437 5278

F.: +886 4 2437 3675

ATEQ CORP.

35980 Industrial Road Suite L

Livonia MI 48150

UNITED STATES

[email protected]

atequsa.com

T.: +1 734-838-3100

F.: +1 734-838-0644

We continuously work on improving our products. This is why information contained in this

manual, the device and the technical specifications may be modified without prior notification.

Pictures and figures in this manual are non-contractual.

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Safety advisory / Warranty

GOOD PRACTICES AND SAFETY INSTRUCTIONS

Safety recommendations

If the device is supplied with 100/240VAC, it is mandatory to connect it to the ground with

a good link to the ground, to protect against electric hazard or electrocution.

It is dangerous to change the status of the outputs.

They can control power actuators or other equipment (mechanical, pneumatic, hydraulic,

electrical or other) which can cause serious personal injury and damage to surrounding material.

For safety and quality measurement reasons, it is important, before powering on the device,

to ensure that it is air supplied with a minimum operating pressure (0.6MPa (87PSI) ± 15%).

Recommendations for the test environment

Keep the test area as clean as possible.

Recommendations for operators

ATEQ recommends that the operators who use the devices have training and a level of

qualification that correspond to the job to perform.

General recommendations

—Read the user manual before using the device.

—All electrical connections to the device must be equipped with safety systems (fuses,

circuit breakers, etc.) adapted to the needs and in accordance with the applicable

standards and rules.

—To avoid electromagnetic interference, electrical connections to the device must be

shorter than 2 meters.

—Power supply plug must be grounded.

—Disconnect the device from the electrical outlet before performing any maintenance

work.

—Shut off the compressed air supply when working on the pneumatic assembly.

—Do not open a connected device.

—Avoid splashing water on the device.

ATEQ is at your disposal for any information concerning the use of the device under

maximum safety conditions.

We draw your attention to the fact that ATEQ cannot be held responsible for any

accident related to a misuse of the measuring instrument, the workstation or non-

compliance of the installation with safety rules.

In addition, ATEQ declines any responsibility for the calibration or the fitting of their

instruments that is not done by ATEQ.

ATEQ also declines any responsibility for any modification (program, mechanical or

electrical) of the device done without their written consent.

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AIR QUALITY REQUIREMENTS

The air supplied into the device must be clean and dry. Even though the device is provided

with a filter, the presence of dust, oil or impurities may cause malfunction.

Air quality requirements according to ISO standard 8573

The air must be clean and dry.

The presence of impurities, oil or humidity in the air may cause deterioration which will not

be covered by the warranty.

When the instrument is working in vacuum conditions, impurities must be prevented from

being drawn into its internal components.

For this purpose we strongly recommend that a suitable airtight filter is installed between

the part under test and the instrument.

ATEQ recommends the following characteristics for the air supplied into the device.

Air characteristics ISO standard 8573 class

Grain size and concentration 0.1 μm and 0.1 mg/m3 Class 1

Dew point under pressure - 40°C dew Class 2

Maximum concentration of oil 0.01 mg/m3 Class 1

Recommended additional equipment

ATEQ recommends the installation of this additional equipment:

—Air dryer to provide dry air at less than -40°C dew point

—25 micron and 1/100 micron double filter.

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Preamble

ATEQ F28+, A UNIVERSAL LEAK TESTER

ATEQ F28+ is a leak detector that tests the airtightness of parts.

ATEQ F28+ can memorise128different test programs.

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LEAK TEST

Direct measurement principle

The part under test3and the reference

part5are filled to an identical pressure.

A differential sensor4measures the pressure

variation between the part under test3and

the reference part5. In some applications,

the reference part can be replaced by a cap.

1Device

2Pressure sensor

3Part under test

4Differential pressure sensor

5Reference part

Desensitized test

This mode is used for the measurement of large leaks, when the reject level required is

above the full scale of the differential sensor.

The test pressure is applied to the input

of the test part3.

The measurement is performed by the

pressure sensor2.

1Device

2Pressure sensor

3Part under test

4Cap on the reference connector

Other types of test are available in option (Burst test, Volume, Operator...).

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PRINCIPLE OF A CYCLE

The measurement cycle is made of 4 main phases: fill, stabilization, test, dumping.

Pressure

(0) (1) (2) (4)

Time

Cycle start

Cycle end

(3)

0Waiting phase

1Fill phase

2Stabilization phase

3Test

4Dumping

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Your ATEQ F28+

FRONT PANEL

Ref Name Description

1J7 24 V DV power supply

2-Power on indicator

3J9 Program selection extension connector

4-Not used

5-0.6MPa (87PSI) air valve supply

6-Regulated air pressure input 1 (option)

7-Regulated air pressure input 2 (option)

8J5 Fieldbus connector (option)

9J6 Fieldbus connector (option)

10 ATEQ Part number / Serial number

11 J2 USB connector to PC

12 J3 USB connector to remote control

13 J10 Outputs code board connector (digital inputs/outputs)

14 J8 Relay board connector (digital inputs/outputs)

15 -Ground

16 JX Profibus (option)

17 J12 RS232 connector

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CONNECTORS ON THE BACK PANEL (WITH ALL OPTIONS)

Ref Name Description

1RReference part connector

2P2 Not used

3-Exhaust output

4V1 Differential sealed part connector (option)

5 - Quick connector

6 V Calibration check by volume variation connector (option)

7V2 Differential sealed part connector (option)

8APneumatic output or A automatic connector (option)

9TTest part connector

10 P1 Pressurization output

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