Asymtek Century Series Manuel utilisateur
Level 2
Maintenance
Training
P/N 73-0028-00
Revision A
Student
Guide
2
3 4
1
Century Series
C702, C708, C708-AICE,
SelectCoat
Level 2 Maintenance Training, Century Series P/N 73-0028-00 Revision A
Level 2 Training
Maintenance
Century Series, C700
Student Guide
P/N 73-0028-00
Revision A
Reserved by
Asymtek TSG Manuals
For further information
regarding additional
training, contact:
Asymtek Headquarters
Technical Support Group
2762 Loker Avenue West
Carlsbad, CA 92008
760.930.3337
Revised 05/19/2000
Level 2 Maintenance Training, Century Series iP/N 73-0028-00 Revision A
Level 2 Introduction
STUDENT GUIDE
1. Instructor’s Introduction
2. Today’s Time Schedule
3. Building Locations
4. Who should attend this workshop?
5. Prerequisite Skills Check
6. Course Objectives
7. Location of Lab Equipment
8. Equipment Used for The Course
9. Safety Review
10. Manual Reviews
Introduction
Level 2 Maintenance Training, Century Series ii P/N 73-0028-00 Revision A
Level 2 Introduction STUDENT GUIDE
1. Instructor’s Introduction
2. Today’s Time Schedule
•Start: 08:00am
•Breaks: 10:00am – 10:15am and 03:00pm - 03:15pm
•Lunch: 12:00pm – 01:00pm
•End: 05:00pm
3. Building Locations
•Restrooms.
•Lunchroom.
•Student Parking.
4. Who should attend this workshop?
This workshop is designed to satisfy your company’s requirement for Level 2 Training on
Asymtek Century Series systems. Level 2 Training covers preventative maintenance, trouble
shooting and basic repair. Although the workshop is designed specifically for preventative
maintenance and repair, all individuals associated with programming and maintenance of the
system are encouraged to attend.
5. Prerequisites Skills Check
Completion of Level 1 Operations Training is a prerequisite of this class.
The student should already be able to:
•Describe the high voltage safety guidelines.
•List the dangers of operating with compressed air.
•Describe the basic fundamentals of the safety interlock.
•Restore the Century Series systems to its original Run Production State.
•Describe normal and emergency power procedures.
•Load and unload boards from the conveyor using FMW.
•Clean valves.
•Demonstrate basic equipment operation.
•Demonstrate basic failure analysis.
Level 2 Maintenance Training, Century Series iii P/N 73-0028-00 Revision A
Level 2 Introduction
STUDENT GUIDE
6. Course Objectives
At the completion of this course, the student should be able to:
•Describe the facility requirements for a Century Series systems unit.
•Identify and describe the function of the system modules.
•Trace the electrical and pneumatic path of selected processes.
•Perform the preventive maintenance procedures for a Century Series systems.
•Identify selected faults and isolate the cause to a sub-assembly or module.
7. Safety Review
•Emergency Evacuation Routes
•Building Fire Alarms
•Emergency Reporting Procedures
8. Location of Lab Equipment
•Training
•Engineering Development
•Test Labs
9. Equipment Used for the Course
•Century Series systems
10. Manual Reviews
•Asymtek Maintenance Manual
•Level 2 Maintenance Training, Century Series
Instructor & Student Guides
CONVENTIONS REVIEW
•Labels •Warnings
•Buttons •Cautions
•Commands •Notes
•Glossary Terms •Tips
•Typed Commands •Help
•Filenames
LAYOUTS REVIEW:
•Manual Sections •Appendixes
•Manual Contents •Glossaries
•Table of Contents •Indexes
Level 2 Maintenance Training, Century Series iv P/N 73-0028-00 Revision A
Level 2 Maintenance Training, Century Series vP/N 73-0028-00 Revision A
Level 2 Course Outline
STUDENT GUIDE
MODULE 1 Equipment Safety
MODULE 2 Equipment Operation
MODULE 3 Preventative Maintenance
MODULE 4 Troubleshooting
Course
Outline
Level 2 Maintenance Training, Century Series vi P/N 73-0028-00 Revision A
Level 2 Course Outline STUDENT GUIDE
MODULE 1 EQUIPMENT SAFETY
LESSON # TOPIC
L2M1.1 State the safety guidelines when working with a high voltage electric supply.
L2M1.2 Identify safety hazard features.
L2M1.3 State the possible dangers of working with heat and compressed air.
L2M1.4 Identify which modules have power when the main power switch is off.
L2M1.5 Identify components that are still under pressure when the main power switch is
off.
L2M1.6 Determine what state the Century Series system should be in for the different
types of maintenance work.
L2M1.7 Demonstrate the correct method of using the safety interlock and lockouts or
tag-outs on the equipment.
L2M1.8 Locate the safety features of and demonstrate how to use and reset an EMO
switch.
L2M1.9 Show where the MSDS info for C4 Epoxy is recorded in the manual and discuss
the potential hazards of this fluid.
L2M1.10 Demonstrate the correct method for powering Century Series systems up or
down into FMW.
MODULE 2 EQUIPMENT OPERATION
LESSON # TOPIC
L2M2.1 Describe the facility requirements for the Century Series system.
L2M2.2 Identify and briefly describe the benefits of available features for the Century
Series.
L2M2.3 Describe the memory used in each module and how it is restored in case of loss.
L2M2.4 List and test the dispenser I/O.
L2M2.5 Adjust and test the vision system.
L2M2.6 Show how the Height Sensor is tested using the Tools menu and the Terminal
Mode.
L2M2.7 Explain the wiring of the heating elements.
L2M2.8 Describe the pneumatic system of the Century Series system.
L2M2.9 Describe how the dispense valve dispenses fluid.
L2M2.10 Trace the electrical and pneumatic path of dispenser movement in the X/Y-axis.
L2M2.11 Trace the electrical and pneumatic path of dispenser movement in the Z-axis.
L2M2.12 Trace the electrical and pneumatic path of dispenser height sense.
L2M2.13 Trace the electrical and pneumatic path of dispenser finding home.
L2M2.14 Trace the electrical and pneumatic path of dispense valve purges.
L2M2.15 Describe what cable connections are used for temperature control.
Level 2 Maintenance Training, Century Series vii P/N 73-0028-00 Revision A
Level 2 Course Outline
STUDENT GUIDE
MODULE 3 PREVENTIVEMAINTENANCE
LESSON # TOPIC
L2M3.1 Clean, adjust, and verify the sensitivity of the needle sensor.
L2M3.2 Setup the height sensor and make probe adjustments.
L2M3.3 Disconnect, clean, and reconnect the dispensing valve.
L2M3.4 Clean the camera lens.
L2M3.5 Clean the fan and the vents.
L2M3.6 Clean, adjust, and verify the sensitivity of the PCB board sensors.
MODULE 4 TROUBLESHOOTING
LESSON # TOPIC
L2M5.1 Explain the correct technique for completely describing machine faults to other
service engineers.
L2M5.2 Describe the basic steps needed to succeed in troubleshooting.
L2M5.3 Describe the procedure for obtaining Asymtek qualified technical support.
L2M5.4 Describe how to order service parts from Asymtek referencing the spare parts
list.
L2M5.5 Isolate failure in the Z-axis.
L2M5.6 Isolate failure in the X/Y axis
L2M5.7 Isolate vision system errors.
L2M5.8 Correct a communication error between the computer and a module.
L2M5.9 Isolate dispense valve motor failures.
Level 2 Maintenance Training, Century Series iv P/N 73-0028-00 Revision A
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