ASV C/5 BRC555 Manuel utilisateur

Congratulations on your purchase of an ASV C/5 Sport Streetbike lever. The correct installation of control

levers on a sport/street motorcycle is critical. Incorrect installation or the installation of an incorrect part

can result in a malfunction of your clutch and / or front brake system. This lever should be installed by a

certified mechanic; preferably at your local motorcycle dealer service dept. ASV Inventions, Inc. accepts no

liability for malfunctions as a result of incorrect installation or the installation of a part that was not

designed specifically for your motorcycle. Please check the list below to confirm that the correct year, make

and model of your motorcycle is listed. If the correct year, make and model of your motorcycle is

not

listed

below, then this part is

not

the correct part for your motorcycle and must

not

be installed onto your

motorcycle.

ASV C/5 Sport front brake lever part number: BRC555 fits only the following motorcycles:

Please disregard any dashes or letters after this part number, (ex; BRC555-SK) Any dashes or letters

following your part number are for colors and/or length of the lever (Shorty) and do not affect the application

of the lever to the bike.

APRILIA YEAR PART#

RSV Mille/R (99-03) BRC555

Tuono/R (03-07) BRC555

Falco/SL1000 (00-04) BRC555

DUCATI YEAR PART#

MS4/MS4R (01-06) BRC555

M900/M1000 (00-05) BRC555

900SS /1000SS (98-06) BRC555

996/998B/S/R (99-03) BRC555

748/750SS (99-02) BRC555

MTS1000SDS/DS (04-06) BRC555

MTS1100/S (07-08) BRC555

ST4/S/ABS (04-06) BRC555

ST3/S/ABS (03-07) BRC555

Sport 1000 (06-08) BRC555

GT 1000 (06-08) BRC555

Paul Smart LE (2006) BRC555

Monster S2R 1000 (06-08) BRC555

If your motorcycle is not on this list,

this part # BRC555 is not the

correct part for your Motorcycle.

For any questions regarding correct

application for your motorcycle,

please call ASV Inventions, Inc.,

toll free, at: 1-877-278-7000

Tools and supplies needed: 1) Flat Blade

Screwdriver, 1) 10mm wrench or socket

1To remove your stock lever, use a

10mm wrench or socket to remove

the locknut attached to the main pivot

bolt that holds the lever. (Photo 1)

2Once the locknut is removed,

unscrew the main pivot bolt with a

Flat blade screwdriver. After the pivot

bolt is removed, the lever will detach

from the master cylinder. (Photo 2) Be

sure to also remove the plunger rod from

the master cylinder that was inserted

into the barrel on the original lever.

See other side for further instructions

INSTALLATION INSTRUCTIONS FOR PART # BRC555

C/5 Sport Brake Lever Part# BRC555

INSTRUCTIONS_BRC555 3/21/08 9:35 AM Page 1

Text

(714) 861 1400 ext 123

INSTALLATION INSTRUCTIONS FOR PART # BRC555 (continued from other side)

3When installing the ASV lever, you

will use the supplied plunger barrel

(Photo 3a) and plug it into the stock OEM

Plunger rod as shown in photo 3b.

4Align the lever and the master

cylinder pivot bolt holes and Install

the main pivot bolt, and tighten it until it

is snug against the master cylinder. Do

not over-tighten, as it could cause the

lever to bind in the master cylinder.

Install the locknut onto the main pivot

bolt and tighten. Use the flat blade

screwdriver to keep the main pivot bolt

from turning while tightening the lock-

nut.(Photo 4) Do not over tighten the

locknut as it can cause binding of the

lever and master cylinder. Maximum

torque on locknut should be five (5)

foot-lbs. or sixty (60) inch-lbs.

After installation is complete, with the

engine off and bike out of gear, apply the

front brake several times to ensure it is

functioning properly. You should hear the

“clicking” sound of the brake light switch

being activated each time you pull the

brake lever in. There should be no drag

and the front wheel should spin freely

when brake is not engaged. With the Key

in the “ON” position, your rear brake light

should light up when the front brake is

applied, and turn off when the brake lever

is released. If something does not seem

right, consult your mechanic or contact

ASV technical support before riding your

motorcycle.

IMPORTANT: Do not ride your motorcycle

if there is any drag or the front wheel

does not spin freely after installation.

ASV Inventions, Inc.

16421 Gothard Street Suite A,

Huntington Beach, CA 92647 • 714-861-1400

INSTRUCTIONS_BRC555 3/21/08 9:35 AM Page 2

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