Astro Tool 615717 Manuel utilisateur

9-26-14 TI717-12-4

SAFETY CLIP

ASTRO TOOL CORP.

CONNECTOR ASSEMBLY TOOLING

615717 8-STEP ADJUSTABLE CRIMP TOOL

M22520/2-01(NSN: 5120-00-165-3910)

GENERAL

The Astro Tool 615717 8-step crimp tool is a

cycle controlled, precision crimp tool capable of

crimping wire barrel sizes 20 to 28.

All Astro tools are designed to comfortably fit in

your hand for less fatiguing hand operation.

Observe the precision ratchet action by opening and

closing the tool several times. Note that the tool

cannot be opened without fully completing the

crimp cycle.

BASIC TOOL OPERATION

NOTE: For proper crimping, the Basic Tool

must be used with an appropriate Positioner

Assembly.

1. Tool must be in full open position.

2. Remove the safety clip from the Bayonet

Socket.

3. Select the proper Positioner for the contact

to be crimped.

4. Place the Positioner in the Bayonet Socket.

Line up the pins on the Positioner with the slots on

the Bayonet Socket. Depress the Positioner and

rotate 90° clockwise and release. The Positioner

should lock in place.

5. Install safety clip back into the Bayonet

Socket (optional).

6. Consult the Data Plate on the face of the

Positioner for the proper selector setting. With tool

handles in the open position, grasp the Adjustment

Knob; raise and rotate until the proper selector

setting is lined up with the arrow on the Top

Handle. Release the Adjustment Knob.

7. Insert the contact through the Indenter

Opening and into the Positioner.

8. Insert the wire into the contact. Squeeze the

handles until the Tool comes to a positive stop.

Release the handles and the tool will return to the

full open position.

9. Remove the completed crimped assembly.

CAUTION:

Do not press down on the wire during the crimp cycle.

9-26-14 TI717-12-4

GAGING INSTRUCTIONS

Gaging the tool requires the M22520/3-01 Gage

Pin Assembly, Astro part # 615716.

1. Set the tool to selector setting # 8.

2. Close the handles to the fully closed position.

3. Holding the tool closed, insert the GO pin into

the indenter opening as shown, see figure # 1 The

gage must pass freely between the indenter tips.

4. Holding the tool closed, insert the NO GO pin

into the indenter opening. The gage pin must NOT

go between the indenter tips.

Figure # 1

CAUTION:

DO NOT CRIMP GAGE.

TOOL DAMAGE WILL RESULT.

Astro manufactures the ATK6003 gaging kit

with gage pin assemblies for each selector setting.

Contact the factory for price and availability.

GAGING INFORMATION

( Dimensions in inches )

SELECTOR

SETTING

NUMBER

SIZE

± .0001

NO GO

SIZE

±.0001

.0130

.0180

.0160

.0210

.0190

.0240

.0220

.0270

.0260

.0310

.0300

.0350

.0340

.0390

.0440

TOOL SERVICE

Astro Tool's 615717 Crimp Tool is designed for

long, reliable service. If the tool becomes

inoperative or does not gage properly, it is

suggested that you contact our Customer Service

Department for a Return Goods Authorization

number and return the tool to our factory.

Upon receipt of the tool, Astro will inspect and

overhaul each tool to put the tool back into

acceptable and efficient operating condition. Worn

parts will be replaced or repaired. Please note that

Astro's Quality Control system is traceable to The

National Institute of Standards and Technology

(N.I.S.T.).

Service charges for tools not under warranty will

be advised upon request.

Parts that Astro deems to have been damaged

due to neglect, misuse or accident; and parts that

have been altered or repaired by persons other than

Astro Tool Corp. employees will be replaced

subject to additional charge for such parts.

TOOL HAS BEEN PERMANENTLY LUBRICATED

AT THE FACTORY

DO NOT OIL

ASTRO TOOL CORP. MANUFACTURERS OF INSERTION, REMOVAL,

CRIMP TOOLS AND CONNECTOR SERVICE KITS

ASTROTOOLCORPORATION

•

21615S.W.T-VHWY.

•

BEAVERTONOREGON97003

503-642-9853 •FAX 503-591-7766

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