Astral Pool BPM400A Manuel utilisateur

17/07/2013

INSTALLATION AND

OPERATING INSTRUCTIONS

Melbourne: 03 8796 8600 Gold Coast: 07 5552 2600 Perth: 08 9350 2600

Sydney: 02 9853 2100 Townsville: 07 4750 3100 [email protected]

Brisbane: 07 3308 5400 Adelaide: 08 8152 7600 www.astralpool.com.au

Bolero ND

Cleaner

INSTALLATION AND OPERATING INSTRUCTIONS I INSTALLATION AND OPERATING INSTRUCTIONS

Astral Heat

Pumps

Inst253 Astral Heat Pumps V07.13

CONTENTS

Introduction

Introduction.............................................................................................. 3

Notice to Installers ................................................................................... 4

Safety Rules ............................................................................................. 4

Operation

Operating Instructions.............................................................................. 4

Chemical Balance .................................................................................... 5

Technical Specifications .......................................................................... 6

Digital Thermostat Operation .................................................................. 7

Fault Indication ........................................................................................ 8

Maintenance

Maintenance Instructions ......................................................................... 8

Energy saving Tips................................................................................... 8

Winter Operation...................................................................................... 9

Installation

Flow Rates.............................................................................................. 10

Water Connections................................................................................. 10

Clearances .............................................................................................. 11

Electrical Connection............................................................................. 11

Guide to Heat Pump Noise .................................................................... 12

Troubleshooting

Fault Finding and Remedies .................................................................. 16

Wiring Diagrams.................................................................................... 17

Warranty

Terms and Conditions ............................................................................ 20

Inst253 Astral Heat Pumps V07.13

INTRODUCTION

Congratulations on the purchase of an Astral Pool Heat Pump, Pool and Spa Heater. Proper installation

and service of your new heating system and correct chemical maintenance of the water will ensure many

years of service. It is equipped with features that take advantage of new technology developed

exclusively by Astral Pool.

This unit can safely be connected to PVC pipe. In addition, the unit is equipped with an accurate

electronic thermostat to ensure ease of use and accurate temperature control. The electronic display tells

at a glance the operational status of the heater.

Your heat pump works by extracting heat from the surrounding air. The heat pump works most

efficiently in warm weather. So, it is best to operate the heat pump during the warmest part of the day

rather than overnight or early in the morning.

It is important to ensure an adequate supply of air and to avoid recirculation of the cooled air exiting the

top of the unit. For this reason, the heat pump should not be installed in confined spaces and must have a

minimum of 1000 mm clearance above it and 500 mm clearance to the sides and rear. A clearance of

1000mm is required to the front of the unit to allow air flow out of the unit.

Although the unit is weatherproof, it is recommended some protection from the harsh effects of direct

exposure to the elements be provided.

The heat pump must be installed outdoors on a level concrete pad.

In most circumstances where heating is required, the heat pump will need to run longer than the filtration.

For the most effective heating it may be necessary to install a small pump to circulate water through the

heat pump independent of the filtration system. Since the heat pump uses electricity so efficiently, it is a

pity to waste electricity running an oversized pump. For this reason, the small added cost of a dedicated

pump can be recouped and a great deal of energy saved over the life of the heater.

Inst253 Astral Heat Pumps V07.13

NOTICE TO INSTALLERS

Heat Pump must be located outdoors with sufficient ventilation as explained on page 10.

This appliance must be installed by an authorized person.

This appliance must be installed in accordance with the installation instructions, the National Wiring

Rules and any other relevant statutory authorities.

Refer to data plate for details of operating voltage and current.

A multi-pole isolating switch must be installed that operates in all live conductors so that it isolates the

entire equipment from the supply.

Phase rotation must be checked on 3 phase units. Incorrect rotation will damage the compressor and void

any warranties.

SAFETY RULES

1. Spa or hot tub water temperature should never exceed 40˚C.

2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could

lead to unconsciousness and subsequently result in drowning.

3. Pregnant women beware! Soaking in water above 38˚C can cause foetal damage during the first three

months of pregnancy.

4. Before entering the spa or hot tub, the user should check the water temperature with an accurate

thermometer, spa or hot tub thermostats may be inaccurate by as much as 2˚C.

5. Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure

problems should obtain their physician’s advice before using spas or hot tubs.

6. Persons taking medications which induce drowsiness, such as tranquillisers, antihistamines or

anticoagulants, should not use spas or hot tubs. If in doubt seek medical advice.

WARNING: Should overheating occur or the heater fail to shut off, turn off the manual isolation switch

to the appliance. Do not use this heater if any part has been under water.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above.

2. Turn filtration pump or dedicated pump on. The display should indicate flow.

3. Turn on power to the Heat Pump.

4. Set thermostat to desired setting

5. If the water temperature is below the set temperature, the fan will start. The compressor will start

in a few minutes. (Set by the compressor delay timer)

6. If the appliance will not operate, follow instructions 2 to 4 above ensuring the thermostat is set to

a higher temperature than the indicated water temperature. If the appliance still does not operate,

call your service technician.

Inst253 Astral Heat Pumps V07.13

During operation in weather below about 10 deg, ice may appear on the evaporator coil. An automatic

defrost mode will initiate. During a defrost cycle the compressor will continue to run however the

direction of the gas in the system is reversed so that the evaporator coil is heated. A ‘whoosh’ may be

heard as this occurs. The fan will continue to run in order to melt the accumulated ice. When the

evaporator temperature rises sufficiently to allow continued operation, the compressor will restart in

heating mode.

During this heated defrost mode, there may be visible water vapour in the airstream. This is normal

during cold weather.

CHEMICAL BALANCE

It is imperative that correct chemical balance be maintained in your pool and spa water, otherwise

corrosion of your heater may occur. Corrosion due to chemically imbalanced water or excessive

sanitiser is detectable and will void warranty. Your local pool shop specialist or spa retailer can

advise correct chemical balance. Your water should be checked and maintained regularly by a pool water

professional. As a guide the following parameters may be used.

pH 7.6 to 7.8

Total Alkalinity 80 to 120 ppm

Calcium Hardness 150 ppm

You should test your water chemical balance at least on a weekly basis.

Excessive sanitiser can damage your heater. Chlorine should not exceed 3 ppm and bromine should not

exceed 5 ppm. Salt chlorinators, especially when used on spa pools or indoor or covered pools, can

easily produce excessive chlorine levels which will damage the heater internals.

Inst253 Astral Heat Pumps V07.13

TECHNICAL SPECIFICATIONS

Model ASTRAL BPM400A BPM600A BPM700A BPM800A BPT900A

BTU/H 29000 43000 58000 72000 85000

W 8500 13000 17000 21000 25000

HEATING POWER INPUT W 1700 2600 3500 4500 5500

EFFICIENCY COP 5.0 5.0 4.9 4.7 4.6

HEATING NOMINAL CURRENT A 8.3 11 14.7 19.3 8.8

VOLTAGE/FREQUENCY V/PH/Hz 240/1/50 240/1/50 240/1/50 240/1/50 415/3/50

COMPRESSOR UNIT 1 1 1 1 1

COMPRESSOR TYPE ROTARY ROTARY SCROLL SCROLL SCROLL

HEAT EXCHANGER

REFRIGERANT

BLOWER QUANTITY 1 1 1 1 1

FAN POWER INPUT W 45 60 120 200 200

FAN ROTATE SPEED RPM 850 850 850 850 850

BLOWER STYLE

NOISE LEVEL dB(A) ≤5 1

≤

58 ≤

WATER CONNECTION

mm 50 50 50 50 50

WATER FLOW

m3/h ≥5 . 0 ≥7 . 5 ≥

8.0 ≥9 .0 ≥

10.0

WATER PRESSURE LOSS

kPa 10 12 12 12 12

NET DIMENSION

mm 860×310×920 860×310×920 950×340×1300 950×340×1300 950×340×1300

GROSS DIMENSION

mm 930×430×1080 930×430×1080 1030×460×1450 1030×460×1450 1030×460×1450

WOODEN PLATE

mm 920×420×100 920×420×100 1020×450×100 1020×450×100 1020×450×100

PACKING

CARTON CARTON CARTON CARTON CARTON

NET WEIGHT

Kg 70 75 97 110 115

GROSS WEIGHT

Kg 85 90 117 140 145

Starting Current

A 30 40 40 40 40

Fuse gauge

A 20 32 40 60 20

Supply gauge

mm23×2.5 3×2.5 3×4.0 3×4.0 5×2.5

R407C

LATERAL-BLOW

HEATING CAPACITY

PVC HERMETIC WATER BARREL WITH SPIRAL SOFT TITANIUM PIPES INSIDE

Inst253 Astral Heat Pumps V07.13

DIGITAL THERMOSTAT OPERATION

NA6888 User Guide

!Main Function and Technique Index

Main Function:

The controller is the special controller for heat pump water heater, it contains two temperature

sensors (water temperature, outdoor temperature), four control outputs (compressor, valve, fan, water

pump) and one alarm signal input (used for high and low pressure protection). Its main function is

showing below:

"Temperature Display and Controlling: It can display water tank temperature and outdoor

temperature, and control the temperature of water in tank between the temperature upper and lower limit.

"Auto Defrost Controlling: It has optimize design of logical defrost controlling logic fit for heat

pump, and can defrost effectively in order to ensure the outdoor machine can run normally at low

temperature.

"External alarm: one outside alarm signal input, it can be set to 5 modes: always open, always open

locked, always closed, always closed locked or forbidden.

"Real Time Clock (RTC): Internal RTC, it is still running when power off, and it supplies accurate

time, used for real time defrost function etc.

"Others: Temperature upper and lower limit can be set, direction of four-way valve can be set,

compressor start delay protection, temperature sensor error alarm and so on.

Main Technique Index:

#Temperature display range: -50～150℃(The resolution is 0.1℃)

-58～302℉(The resolution is 0.1℉)

#Power supply: AC 220V±10% or AC 380V±10% (Refer to the wiring diagram)

#Operating environment: temperature -10℃～50℃, humidity≤85%.

#Relay contact capability: 2A/250VAC (pure resistive load)

#Temperature sensor: NTC R25=5kΩ, B (25/50) =3470K

#Executive standard: Q/320585 XYK 01

$Operating Guide

Panel:

%What’s the meaning of the index lights on the panel?

The function of the LED on the panel is showing below:

Index Light

Name

Light

Flash

Temp Setting

In the state of temp setting

Refrigeration

Refrigerating

Ready to refrigerate, in the state of compressor start delay

protection

Heat

Heating

Ready to heat, in the state of compressor start delay protection

Defrost

Defrosting

Ready to defrost, in the state of compressor start delay protection

Fan

Fan running

Inst253 Astral Heat Pumps V07.13

Alarm

Alarm state

%The meaning of the LED display

The LED usually shows temperature, if it shows “SHr”, it means the temperature sensor is short, and

“OPE” means the temperature sensor is open. The temperature and the alarm code (Axx) will show

alternately when in the alarm state.

The code is showing below:

Code

Signification

Explanation

A11

External alarm

Low Pressure Alarm

A12

External alarm

High Pressure Alarm

A15

External alarm

Water Flow Alarm

A21

Water temperature sensor error

Open or short（showing “OPE” or “SHr”）

A22

Outdoor machine sensor error

Open or short（showing “OPE” or “SHr” when press the key “↓”）

A99

Over probation time

If you have set the probation time F87, the alarm occurs when the accumulative running

time is over probation time, and the controller can not work.

%How to set the temperature?

Press the key “set” for at least 2 seconds, then enter the state of temperature setting, here the LED

displays the setting temperature, then using “” key or “” key can change the parameter（the

key“”adds 0.1°C, the key“”minuses 0.1°C, press and hold it over 0.5 seconds can add or minus

rapidly）. After setting, press “set” again, then exit the state of parameter setting. (The setting temp

range is limited by the parameters F13 and F14, please refer to the advanced operation). Pressing the key

“M” in the setting process means cancel and exit, but the setting value will not be saved.

%How to read the outdoor temperature?

When displaying current temperature, press “” key, Controller will display defrosting temperature.

Loose “” key, then return to current temperature. Notice that if you press the key and hold it for 5

seconds, the controller will enter or exit the defrosting state forcibly.

%How to look over and adjust the real clock time?

Press the key “Set” to enter the state of displaying time when in the state of displaying temperature. Press

the key “Set” for some time to enter the state of adjusting time, and press the key “Set” to return to the

state of displaying temperature.

In the state of adjusting time, the hour part of the LED flashes, and you can adjust the hour by using the

key “” and “”, then press the key “Set”, and the minute part of the LED flashes, you can also use the

key “” and “” to adjust the value, then press the key “Set” again to exit. Pressing the key “M” in the

adjusting process means giving up and exiting, but the time will not be saved.

%How to heat forcibly?

When displaying current temperature, the temperature is between “setting temperature－temperature

difference” and “setting temperature＋temperature difference”, the system may or not heat, here you

press the key “” and hold it for 5 seconds, the controller will enter the heat state forcibly when in the

heat state, and stop heating when the temperature is above “setting temperature＋temperature

difference”.

&Advanced Operation

Press the key “M” and hold it for 5 seconds, and if you have set the password, the LED display the

“PAS” to hint you to enter the password, you can use the key “↑” and “↓” to enter the password, if the

password is correct, the LED will display the parameter code, use “↑” or “↓” to select the parameter code

，Pressing the “set” key can make it to show the value of the parameter after select the parameter, here

you use “↑” or “↓” to set the parameter(pressing the key and not release can add or minus rapidly), then

press the “set” key to return to the state of showing parameter code after finishing setting. Pressing the

key “M” can exit the parameter setting state when display the parameter code, pressing the key “M”

means cancel when in the process of setting parameter, and the parameter will not be changed.

Internal parameter code is showing below:

Inst253 Astral Heat Pumps V07.13

Sort

Code

Parameter Name

Range

Factory setting

Unit

Remark

Temperature

F11

Setting temperature

F14 – F13

℃/℉

The setting range is limited

by F13 and F14

F12

Temperature difference

0.1 – 20

1.0

℃/℉

Control the temperature

difference, please refer to the

temperature controlling

F13

Max setting temperature

-58 - 302

℃/℉

Notice: the controller will

follow the rule of

F14<F11<F13 forcibly, if

you find out that one

parameter can not be

adjusted, it is because the

parameter is limited by other

parameters, you must first

adjust other parameters

F14

Min setting temperature

-58 – 302

℃/℉

F17

Auto mode temperature

difference

3 - 20

℃/℉

If F17<F12,F17=F12

admited

F18

Evaporator sensor

adjustment

-20 – 20

0.0

℃/℉

Adjust the outdoor machine

sensor bias

F19

Temp sensor adjustment

-20 – 20

0.0

℃/℉

Adjust the temperature

sensor bias

Compressor

F21

Compressor delay time

0 -- 10

min

F29

Compressor controlling

mode (temp controlling

mode)

COOL / HEAT

/C/H

HEAT

COOL: refrigeration mode

HEAT: Heat mode

C/H :Auto mode

Defrosting

F31

Defrost start temperature

-20 – 80

-2

℃/℉

F32

Defrost end temperature

0 – 100

℃/℉

F33

Defrost start time

1 – 999

min

F34

Max defrost time

Off, 1 – 99

min

Off means no defrost

F37

Defrost mode

0 - 1

0:air defrost

1: 4 way valve defrost

Water Pump

F40

Water Pump Select

0 – 1

0: water pump is not enable

1: water pump is enable

F41

Water pump starts time

before compressor starts

1 – 10

min

F42

Water pump stops time

after compressor stops

0 – 10

min

F43

Water pump stop time

OFF

1 – 99

min

F44

Water pump run time

OFF

1 – 10

min

Alarm

F50

External alarm mode

always closed, unlocked

F51

External alarm mode

always closed, unlocked

F52

External alarm mode

always closed, unlocked

F59

Buzzer alarm sound

duration

OFF,

0.1 -- 10,

OFF

min

Off: No alarm sound

On: Alarm sound is always

on until pressing any key

RTC

F60

Set the RTC time

00：00—23：

F61

Period 1 start time

00：00—23：

OFF

05：00

OFF means not using

F62

Period 1 end time

00：00—23：

OFF

07：00

F63

Period 2 start time

00：00—23：

OFF

16：00

F64

Period 2 end time

00：00—23：

OFF

18：00

F65

Period 3 start time

00：00—23：

22：00

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