asecos GAP Manuel utilisateur
EN
EP.V.35906.01 | 02/2024
USER MANUAL
Hazardous Materials Work Stations
GAP.140.090.WA
GAP.140.120.WA
GAP.140.090.EX
GAP.140.120.EX
GAP.140.180.EX
GAP.110.090.060
GAP.110.120.060
GAP.110.150.060
GAP.110.180.060
GAP.110.210.060
GAP.110.240.060
GAP.110.090
GAP.110.120
GAP.110.150
GAP.110.180
GAP.110.210
GAP.110.240
GAP.140.090.060
GAP.140.120.060
GAP.140.150.060
GAP.140.180.060
GAP.140.210.060
GAP.140.240.060
GAP.140.090
GAP.140.120
GAP.140.150
GAP.140.180
GAP.140.210
GAP.140.090.EC
GAP.140.120.EC
GAP.140.150.EC
GAP.140.180.EC
Hazardous materials work stations GAP
Hazardous materials work
stations GAP – Weighing work
station
Hazardous materials work
stations GAP– EX-LINE
4
EN OPERATING INSTRUCTIONS
Dear customer,
These operating instructions are for practical use and should be available to the user where the hazardous
material workplace is to be used.
Please keep these operating instructions close to the unit. An assured, faultless functioning of the hazardous
material workplace is only ensured when these instructions are followed. Do take note of the safety informa-
tion.
Many thanks.
Your asecos team
1. NOTES • GUIDELINES • GUARANTEE ...........................................5
1.1. General safety notes ............................................... 5
1.2. Guarantee........................................................ 5
1.3. Details .......................................................... 5
2. ERECTION • COMMISSIONING ................................................5
2.1. Assembly of the support frame (width up to 1800 mm)................... 5
2.2. Assembly of the support frame (width 1800 mm)........................ 6
2.3. Assembly of front and side panel ..................................... 6
2.4. Alignment of the workplace.......................................... 7
2.5. Commissioning.................................................... 7
2.6. Turn on and turn off................................................ 8
2.7. Installation of the monitoring electronics ............................... 8
2.8. Earthing possibility ................................................. 9
3. POTENTIALFREE SWITCHING CONTACT / POTENTIALFREE ALARM CONTACT OPTIONAL
9
3.1. Connection of the potential-free switching contact ....................... 9
3.2. Connection of the potential-free alarm contact (optional)................. 10
4. FUNCTION................................................................11
4.1. Mode of operation .................................................11
4.2. Optional media duct/media socket................................... 12
5. VENTILATION ADJUSTMENT • MONITORING....................................13
5.1. Ventilation ...................................................... 13
5.2. Monitoring ...................................................... 13
6. MALFUNCTIONS • ACTIONS .................................................14
7. CONNECTION TO A MEDIA SUPPLY ...........................................14
7.1. Connection in the media duct....................................... 14
7.2. Connection in the media socket ..................................... 14
8. FUNCTIONAL CHECK • MAINTENANCE • CARE ..................................14
9. DOKUMENTATION GAP EXLINE KOMPONENTEN ...............................15
10. TECHNICAL DATA ..........................................................16
5
EN
1. NOTES • GUIDELINES • GUARANTEE
1.1. GENERAL SAFETY NOTES
• Observe the notes in these operating instructions!
• Observe applicable statutes and regulations, and the notes in these operating instructions, when handling
hazardous materials
• Observe accident prevention regulations and workplace ordinance
• Ensure that the necessary safety checks are only carried out by authorised sta using original
spare parts
• Only use the hazardous material workplace in a proper condition
• Make sure that there are no air currents above 0.2 m/s when selecting the place of erection as this can aect
the functional apability.
• The users are to be trained on handling of the hazardous material workplace
• The required exhaust air flow is to be provided on site
• Observe the maximum weight with which the cabin may be loaded
• Any hazardous materials that escape must immediately be collected and removed
• Please check the material resistance of all surfaces for the use of aggressive materials.
• The instructions of the supervisory engineering department must be followed.
• Elektroinstallationen bzw. Anschlussarbeiten an elektrische Anlagen und Betriebsmittel dürfen nur durch eine
Elektrofachkraft vorgenommen werden.
1.2. GUARANTEE
The warranty for this product is agreed between you (the customer) and your specialist dealer (the seller).
asecos, as the manufacturer, provides a warranty of 24 months from the date of delivery for the products list-
ed in the operating instructions. As a safety device, all models are subject to an annual inspection by specialist
personnel authorised by the manufacturer. All device connections, including electrical and media connections,
must be made exclusively at the transfer points provided by asecos. Failure to do so will invalidate the custom-
er’s warranty claim against the manufacturer.
1.3. DETAILS
Development: asecos GmbH Sicherheit und Umweltschutz, D-63584 Gründau.
Serial No.: inside the hazardous substance workplace on the air duct
Hazardous material workplace GAP
Complete capture of hazardous vapours, gases or suspended solids at the place where they emerge or where
they are created before they can have eects that are damaging to health or to the environment (see hazard-
ous materialsregulations, workplace regulations and laboratory guidelines)..
Hazardous material workplace GAP
Complete capture of hazardous vapours, gases or suspended solids at the place where they emerge or where
they are created within explosive atmospheres of zone 1, before they can have eects that are damaging
to health or to the environment (see hazardous materials regulations, workplace regulations and laboratory
guidelines).
2. ERECTION • COMMISSIONING
2.1. ASSEMBLY OF THE SUPPORT FRAME WIDTH UP TO 1800 MM
6
4
6
4
4
!3
2
6
EN
3
2
2
4
4
5
2.2. ASSEMBLY OF THE SUPPORT FRAME WIDTH 1800 MM
8
4
8
4
4
!3
2
3
1
1
!
5a
5b
4
5a
5b
3
3
6
4
7
2.3. ASSEMBLY OF FRONT AND SIDE PANEL
7
EN
!
2.1
2.2
8
4
2
x
3
a
b
4
CLICK
5
2.4. ALIGNMENT OF THE WORKPLACE
–10 mm
max.
+30 mm
with support frame
(optional)
23
2.5. COMMISSIONING
Testing before setup:
- Adequate ground loading capacity.
- Point loads on the 4 supports of the frame (technical data)!
- Make on site extraction air connection
250
1
NOTE
The PVC reducing spigot for reducing from 250 mm to 200 mm is
available separately (order number 41046 EP.K.35344). Please contact
8
EN GAP /Weighing work station
230 V 1
2
TEST
3
GAP EX-LINE
230 V
1
TEST
2
3
2.6. TURN ON AND TURN OFF
GAP /Weighing work station
1
GAP EX-LINE
2
1
TEST
2
3
4
2.7. INSTALLATION OF THE MONITORING ELECTRONICS
ATTENTION
The monitoring electronics unit is to be installed outside potentially explosive atmospheres only
All work must be carried out by a qualified electrician!
3
2
1
1
4
B
A
32
1
2
• Connect all components on the headboard of the hazardous materials workplace [Fig 1] with the appropriate
connection on the control unit of the monitoring electronics [Fig 2]
Slot 1 - Dierential pressure switch
This pressure switch must be connected electrically to the external electronics by connecting the blue cable to
the monitoring electronics unit
Slot 2 - Lighting
Connect the other ends to the explosion-proof lamp (black cable).
Slot 3 - Fan
Please, make a connection between the fan and the suitable slot on the monitoring electronics unit using the
black cable.
9
EN
Slot 4 - Mains connection
Insert the mains cable into an available 230 V mains socket
Optional connections
Connection A - Potential-free switching contact
To use the switching contact, e.g. to control on-site exhaust air systems, please refer to point 3.
Connection B - Potential-free alarm contact
If available, use the supplied plug and please note point 3.
2.8. EARTHING POSSIBILITY
12
3. POTENTIALFREE SWITCHING CONTACT / POTENTIALFREE ALARM
CONTACT OPTIONAL
3.1. CONNECTION OF THE POTENTIALFREE SWITCHING CONTACT
Each hazardous substance workstation includes a potential-free switching contact for connecting and con-
trolling on-site consumers such as exhaust air systems, “Operation” indicator light..
Technical data
• Rated voltage: max. 400V
• Rated current: max. 25A
Switching contact position
for operation top view
hazardous materials workstation
and weighing workstation
side view
monitoring electronics
EX-LINE
10
EN Supply voltage incl. on-site
fuse protection
Consumer e.g. fan
Control electronics
3.2. CONNECTION OF THE POTENTIALFREE ALARM CONTACT
OPTIONAL
The alarm contact is used to indicate a fault in the device. The contact is designed for a maximum direct volt-
age of DC 30 V or an alternating voltage of AC 230 V. The maximum current carrying capacity is 10 A.
Alarm contact position
(optional) top view
hazardous materials workstation
and weighing workstation
side view
monitoring electronics
EX-LINE
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32
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