Armstrong AGE4D Manuel utilisateur

AGE4 variable

speed circulator

AGE4(D)

Installation and

operating instructions

File No: 10.8509iec

Date: september 05, 2023

Supersedes: new

Date: new

AGE4(D)



EN:ComplianceoftheproductwithEUstandards:

Machinerydirective(2006/42/EC).

Standardused:EN809;

LowVoltage(2014/35/EU).

Standardused:EN60335‐1;EN60335‐2‐51;

Electromagneticcompatibility(2014/30/EU)

Standardused:EN55014‐1;EN55014‐2;EN61000‐3‐2;EN61000‐3‐3;

EcodesignDirective(2009/125/EC)

Standardused:EN16297‐1:2012;

Circulators:CommissionRegulationNo.641/2009.

ForEEIseenameplate.

Standardused:EN16297‐1:2012;EN16297‐2:2012;





ENInstallationandoperatingmanual

2



English(EN)Installationandoperatingmanual

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TABLEOFCONTENTS

1Generalinformation............................................................................................................................3

1.1Uses..........................................................................................................................................................3

1.2Pumplabeling...........................................................................................................................................3

1.3Pumpmaintenance,sparepartsanddecommissioning...........................................................................3

2Safety..................................................................................................................................................3

3Tehnicalspecifications........................................................................................................................4

3.1Standardsandprotections.......................................................................................................................4

3.2Pumpmedium..........................................................................................................................................4

3.3Temperaturesandambienthumidity.......................................................................................................5

3.4Electricalspecification..............................................................................................................................5

4Pumpinstallation................................................................................................................................8

4.1Installationintopipelines........................................................................................................................8

4.2Electricalinstallation................................................................................................................................9

4.3Connectioninstruction.............................................................................................................................9

5Setupandoperation.........................................................................................................................10

5.1Controlandfunctions.............................................................................................................................10

5.2Operation................................................................................................................................................16

6ErrorandTroubleshooting................................................................................................................18

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Pumpcurvesareontheendofthemanual.

Subjecttoalterations!

Symbolsusedinthismanual:







Warning:

Safetyprecautionswhich,ifignoredcouldcausepersonalinjuryormachinerydamage



Notes:

Tipsthatcouldeasepumphandling.

3



1GENERALINFORMATION

1.1 USES

TheAGE4circulatingpumpsareusedforthetransferofliquidmediumwithinsystemsforhot‐waterheating,air‐

conditioningandventilation.Theyaredesignedassingleortwinvariable‐speedpumpingaggregateswherethe

speedisregulatedbyelectronicdevice.Thepumpconstantlymeasurespressureandflowandadjuststhespeed

accordingtothesetpumpmode.

Themainpurposeofthetwinpumpisuninterruptedoperationifoneofthepumpsfails.Commonhydraulic

housingisequippedwithachange‐overflapandtwopumpheads,separatelyconnectedtotheelectricalgrid.



1.2 PUMPLABELING

AGE4(D)40/120

AGE4Pumpfamily

(D)Twinpump

40Nominalpipediameter

120Maximumhead(in0.1mofH2O)



1.3 PUMPMAINTENANCE,SPAREPARTSANDDECOMMISSIONING

Pumpsaredesignedtooperatewithoutmaintenanceforseveralyears.Sparepartswillbeavailableforatleast3

yearsfromthewarrantyperiodexpiration.Thisproductanditscomponentsmustbedisposedofinan

environmentallyfriendlymanner.Usewastecollectionservices,ifthisisnotpossible,contactthenearest

ARMSTRONGPumpsServiceorauthorizedrepairers.

2SAFETY

Theseinstructionsshouldbestudiedcarefullybeforeinstallingoroperatingthepump.Theyaremeanttohelp

youwithinstallation,useandmaintenanceandtoincreaseyoursafety.Installationshouldonlybeperformed

withregardstolocalstandardsanddirectives.Onlyqualifiedpersonnelshouldmaintainandservicethese

products.

Failureinfollowingtheseinstructionscancausedamagetotheuserorproductandcanvoidwarranty.Safety

functionsareonlyguaranteedifthepumpisinstalled,usedandmaintainedasdescribedinthismanual.



4

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3TEHNICALSPECIFICATIONS

3.1 STANDARDSANDPROTECTIONS

Pumpsaremadeinaccordingtothefollowingstandardsandprotections:

Protectionclass:Insulationclass:Motorprotection:

IP44FThermal‐builtin



Installationspecification

PumptypeNominalpressureFittinglength[mm]

AGE425‐60

Common

hydraulicsPN6and

PN10

Common

hydraulicsPN6and

PN10

180

AGE425‐100180

AGE425‐120180

AGE430‐60 180

AGE430‐100180

AGE430‐120180

AGE425‐60Z 180

AGE425‐100Z180

AGE425‐120Z180

AGE430‐60Z 180

AGE430‐100Z180

AGE430‐120Z180

AGE4D30‐60 180

AGE4D30‐100180

3.2 PUMPMEDIUM

Pumpmediumcanbepurewateroramixtureofpurewaterandglycol,whichisappropriateforcentralheating

system.WatermustmeetwaterqualitystandardVDI2035.Themediummustbefreefromaggressiveor

explosiveadditives,freefrommixturesofmineraloilsandsolidorfibrousparticles.Thepumpshouldnotbe

usedforpumpingflammable,explosivemediaandinanexplosiveatmosphere.

AGE4isdesignedexclusivelyforpumpingsanitarywater.

Permanentmagnetrotorinsidethepumpispronetoaccumulatingmagneticparticles(magnetite)onitssurface,

whichcanleadtoabrasionofbearingsandrotorcanorevenblockingtherotor.Althoughthepumpisbuiltina

waythattheeffectofmagneticparticlesisminimal,failuresofbearings,rotorcansandblockedrotorsarenota

subjectofclaims.

Toimprovepumpresistancetomagnetitewerecommendtheuseofmagnetitefilter.

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5

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3.3 TEMPERATURESANDAMBIENTHUMIDITY



Permittedambientandmediatemperature:

Ambienttemperature

[°C]

Mediumtemperature[°C]Relativeambienthumidity

min.max.

Upto252110

<95%

302100

35290

40280

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Mediumtemperatureshouldbehigherorthesameasambienttemperature,sothatthe

condensatedoesnotgatheronpumpsurface.



Operationoutsiderecommendedconditionsmayshortenpumplifetimeandvoidthe

warranty.

ForAGE4,themaximumambienttemperatureis40°C,andthetemperaturerangeofthe

mediumisfrom+2°Cto+65°C.

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3.4 ELECTRICALSPECIFICATION

POWERSUPPLY



Electricalproperties

PumpRatedvoltageRated

power[W]

Ratedcurrent

(Imax)[A]Startup

AGE4xx/60230VAC±15%,47‐63Hz

Pumpscanoperateat

reducedvoltagewithlimited

power(𝑃𝐼

 ⋅𝑈)

900,75

Build‐in

startup

circuit



AGE4xx/1001801,5

AGE4xx/1201801,55

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ELECTRICALSPECIFICATIONSOFINPUTS,OUTPUTSANDCOMMUNICATION

Toseeinputs,outputsandcommunicationfunctionsseechapter5Setupandoperation.Notallfunctionsare

availableinallversions!

3.4.2.1 DIGITALINPUT(RUN,0V)



Electricalproperties

Max.resistanceoftheclosedloop100Ω



Onlypotential‐freecontactcanbeconnectedtothisinput.

6



3.4.2.2 ANALOGINPUTSANDOUTPUTS(SET1,SET2,SET3)



Connectionscanbeusedeitherasinputsoroutputs,dependingonhowwesetit.Pumphas3connectors:SET1,

SET2andSET3.

Electricalproperties

Inputvoltage

–

1‐32VDCWhenusedasinput.

Outputvoltage0

–

12VDCWhenusedasanoutput.Max.5mAloadonindividualoutput.

InputimpedanceModuleU:~50kΩ Opencircuitdetection

–

maxsourceoutputimpedance<50kΩ

ModuleC:~100kΩ 0.5mAadditionalloadformostconfigurations.

Inputsinkcurrent0

–

33mACommonsinkonCOM,ifusedasoutput.

Galvanicisolation Voltage4kVupto1s,275Vpermanent.



3.4.2.3 RELAYOUTPUT

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Electricalproperties

Ratedcurrent 3A

Maximumvoltage250VAC,30VDC

Maximumpower300VA

3.4.2.4 ETHERNET



Electricalproperties

ConnectorRJ‐45,

10BASE‐T,10Mbit/s.



Services

‐Webserver(port80)

‐Softwareupdatethroughwebinterface.

‐ModbusaRTUthroughTCP/IP

DefaultIPaddress192.168.0.245(

192.168.0.246forrightpump)



EthernetvisualdiagnosticsLED1Slowlyblinkingifmoduleison.Lightsupwhentheconnectionis

established.

LED2



7



3.4.2.5 MODBUS



Modbusspecification

DataprotocolModbusRTU



ModbusconnectorScrewlessterminals2+1pins.

Modbusconnection

type

RS‐485



Modbuswire

configuration

Two‐wire+commonConductors:A,BandCOM(Common).



Communication

transceiver

Integrated,1/8of

standardload

Connecteitherviapassivetapsordaisychain.

Maximumcable

length

1200m



Slaveaddress1‐247Defaultis245,settableoverModbus.

Linetermination



NotpresentLineterminationisnotintegrated.Forlow

speed/shortdistance,terminationcanbe

omitted.Otherwise,terminatethelineexternally

onbothends.

Supported

transmissionspeeds

1200,2400,4800,9600,

19200,38400baud

SettableoverModbusregister[default=19200].

Startbit1



Fixed.

Databits8



Fixed.

Stopbits

1or21stopbitminimum,upto2whenparitynot

enabled[default=1]

ParitybitEven/odd/none[default=Even]

Modbusvisual

diagnostics

LED2

Flashingyellowwhendatareceptiondetected.

Combined(OR)withEthernetACTfunction.

Maximumnumberof

Modbusdevices

247

LimitedbypossibleModbusaddressesto247.

1/8nominalloadenables256devices.

MaximumModbus

packetsize

256bytes



Includingaddress(1)andCRC(2)bytes.

IsolationCommonground(COM)

withSET1,SET2and

SET3.

Modbussharescommongroundwithother

signals.



8



4PUMPINSTALLATION

4.1 INSTALLATIONINTOPIPELINES

Thepumpmustbeinstalledintopipelineswithitselectromotoraxisinhorizontalposition(figure1)andinone

oftheallowedpositions(figure2).Directionarrowonhydraulichousingshowsdirectionofwaterflow.Forpump

tooperatewithminimalvibrationsandnoise,itisrecommendedtoinstallpumpinpartofthepipelinewithout

curvesforatleast5D(D=ratedpipediameter)frombothsideofhydraulichousing.

PumpwithsuffixFisdesignedtobebuiltwithconnectingflanges,usingallscrews.Theconnectingflangesare

designedsothepumpcanbeinstalledinPN6orPN10nominalpressurepipelines.Becauseofthecombined

flangedesign,washersmustbeusedonthepumpside,wheninstallingthepump.

Desiredheadorientationcanbeachievedbyrotatingthepumpheadaccordingtothehydraulichousing(Picture

3).Ifthepumpisalreadyinthesystemwithmedium,itisnecessarytofirstclosevalvesbeforeandafterthe

pump,torotatethehead.Unscrewingfourscrewswhichholdtheheadattachedtothehydraulichousingmakes

rotatingpossible.Beforefixingheadbackon,payspecialattentiontothepositionofsealbetweenhydraulic

housingandheadofthepump.

Ambientaroundthepumpshouldbedryandilluminatedasappropriateandthepumpshouldnotbeindirect

contactwithanyobjects.PumpsealspreventsdustandparticlesfromenteringasprescribedbyIPclass.Make

surethatthedistributionboxcoverismountedandthatthecableglandsaretightenedandaresealing.

Pumpwillprovidethelongestlifetimewithambientatroomtemperatureandmoderatemediumtemperature.

Prolongedoperationatelevatedtemperaturescouldincreasewear.Agingisacceleratedbyhighpowerandhigh

temperatures.



Beforefirstrunofthepump,thesystemmustbefiledwithmediumandevacuated.Pumpmusthavepressureon

thesuctionsidetooperateproperly.Onthefirstrunitispossibleforthepumptomakenoiseuntilitis

automaticallyevacuated.



Misconnectionoroverloadcouldcausepumpshutdownorevenpermanentdamage.



Pumpsmightbeheavy.Provideyourselfhelpifneeded.

Pumpmustnotbeusedinthesafetypipelines.

Pumpshouldnotbeusedasaholderduringwelding!

Whenreassembling,careshouldbetakentoensuresealfit.Failingthat,watercouldcause

damagetopumpsinternalparts.

Drainsbetweenpumpmotorhousingandhydraulichousingmustbeleftfree(shouldnotbe

thermallyinsulated),asitcouldinterferewithcoolingandcondensedrainage(figure1

)

.

Hotmediumcancauseburns!Themotorcanalsoreachtemperaturesthatcouldcause

injury.



9



4.2 ELECTRICALINSTALLATION

Electricalconnectionisdonewithconnectorsuppliedwiththepump.

MarkingsDescriptions

L230VAC,electricpowersupply

N

PESafetyground

Thepumphasabuilt‐inovercurrentfuseandprotection,temperatureprotectionandbasicovervoltage

protection.Itdoesn’tneedanadditionalthermalprotectionswitch.Connectionleadsshouldbecapableof

carryingratedpowerandshouldbeproperlyfused.Groundleadconnectionisessentialforsafety.Itshouldbe

connectedfirst.Groundingisonlymeantforpumpsafety.Pipesshouldbegroundedseparately.



Connectionofthepumpmustbecarriedoutbyqualifiedpersonnel,

Connectionoftheconnectingcablemustbedoneinamannerthatensuresitisneverin

contactwiththecasingofthedevice,duetothehightemperaturesofthecasing,

4.3 CONNECTIONINSTRUCTION

DIGITAL/ANALOGINPUTS/OUTPUTS,RELAYOUTPUT,MODBUS(RS‐485)



Electricalproperties

Crosssection 0,33–2,08mm2(14–22AWG)

Striplength7,5–8,5mm

Moreonfigure4



ETHERNET,MODBUS



Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Armstrong Pompe à eau

Armstrong

Armstrong Design Envelope 4302 Manuel utilisateur

Armstrong

Armstrong Design Envelope 4392 Manuel utilisateur

Armstrong

Armstrong Design Envelope 4300 Manuel utilisateur

Armstrong

Armstrong 4039 Series Manuel utilisateur

Armstrong

Armstrong 4200H Manuel utilisateur

Armstrong

Armstrong Design Envelope 4312 Manuel utilisateur

Armstrong

Armstrong Design Envelope 4300 Manuel utilisateur

Armstrong

Armstrong FUSED DISCONNECTS Manuel utilisateur

Armstrong

Armstrong 4280 Series Manuel utilisateur

Armstrong

Armstrong Design Envelope 4380 Manuel utilisateur

Armstrong

Armstrong LIFT NT25 Manuel utilisateur

Armstrong

Armstrong Design Envelope 4300 Manuel utilisateur

Armstrong

Armstrong 79730-90 Manuel utilisateur

Armstrong

Armstrong 4030 Manuel utilisateur

Armstrong

Armstrong 4382 ivs Manuel utilisateur

Armstrong

Armstrong Design Envelope 4312 Manuel utilisateur

Armstrong

Armstrong Design Envelope 4300 Manuel utilisateur

Armstrong

Armstrong 11AV Manuel utilisateur

Armstrong

Armstrong HEP OPTIMO Manuel utilisateur

Armstrong

Armstrong Design Envelope 4322 Manuel utilisateur

Armstrong

Armstrong IVS series Manuel utilisateur

Armstrong

Armstrong s-55 Manuel utilisateur

Armstrong

Armstrong Design Envelope 4300 Manuel utilisateur

Armstrong

Armstrong Astro 2 Manuel utilisateur

Manuels Pompe à eau populaires d'autres marques

Neptun

Neptun NPHW 5500 Manuel utilisateur

Sensidyne

Sensidyne Gilian BDX-II Instructions d'installation et d'utilisation

Draper

Draper 47808 Manuel utilisateur

Trolla

Trolla 12820 Manuel utilisateur

Sunfab

Sunfab SVH Series Manuel utilisateur

WilTec

WilTec 50740 Manuel utilisateur

Fieldmann

Fieldmann FVC 5015 EK Manuel utilisateur

Everbilt

Everbilt EFSUB5-122HD Manuel utilisateur

Graco

Graco Husky 3300e Manuel utilisateur

esotec

esotec 101018 Manuel utilisateur

moyno

moyno 2000 CC Manuel utilisateur

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manuel utilisateur

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guide de dépannage

DUROMAX

DUROMAX XP WX Series Manuel utilisateur

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manuel utilisateur

Franklin Electric

Franklin Electric IPS Manuel utilisateur

Xylem

Xylem e-1532 Series Manuel utilisateur

Milton Roy

Milton Roy PRIMEROYAL Manuel utilisateur