ARJO HUNTLEIGH KWIKtrak Guide d'installation
KWIKtrak 4-Post
Semi-Permanent Rack Assembly
Assembling Instructions
001.11950.EN rev. 2 • December 2011
Design Policy and Copyright
® and ™ are trademarks belonging to the ArjoHuntleigh group
of companies.
© ArjoHuntleigh 2011.
As our policy is one of continuous improvement, we reserve the
right to modify designs without
prior notice.The content of this publication may not be copied
either whole or in part without
the consent of ArjoHuntleigh.
3
General Information....................................................................4
Forward ....................................................................................4
Service and Support .................................................................4
Supplier Information................................................................5
Definitions Used in this Manual ..............................................5
Intended Use ............................................................................5
Verifying the Package Contents upon Receipt.........................5
How to Use this Manual ..........................................................5
Safety Instructions .......................................................................6
Safety Instructions and Warnings ............................................6
Part Designation...........................................................................7
Semi-Permanent Rack System.................................................7
Required Tools .........................................................................8
Assembling Instructions..............................................................9
Assembling the 4-Post Rack ....................................................9
Specifications................................................................................20
Table of Contents
4
Forward
Please read this manual in its entirety before using
your ArjoHuntleigh Semi-Permanent Rack
system. The information in this manual is crucial
to the proper operation and maintenance of the
equipment, and will help protect your product as
well as ensure that the equipment performs to
your satisfaction. Lifting a person always presents
a potential risk. Some of the information in this
manual is important for your safety and must be
read and understood to help prevent injuries.
ArjoHuntleigh strongly advises and warns that to
avoid injuries that can be attributed to the use of
inadequate parts, only parts designated by
ArjoHuntleigh should be used on equipment and
other appliances supplied by ArjoHuntleigh.
Furthermore, unauthorized modifications on any
ArjoHuntleigh equipment may affect its safety.
ArjoHuntleigh will not be held responsible for any
accidents, incidents or deficiencies of
performance that occur as a result of any
unauthorized modification to its products.
Service and Support
If you require further information, please contact
your local ArjoHuntleigh representative who can
offer comprehensive support and service
programs to maximize the long-term reliability,
safety and value of the product. You could also
contact your local ArjoHuntleigh representative
for replacement parts. Your service representative
stocks the parts you will need.
Additional copies of this manual can be purchased
from your local ArjoHuntleigh representative.
When ordering, include the user manual product
number (see front page) and equipment
identification number.
General Information
Thank you for purchasing the
ArjoHuntleigh Semi-
Permanent Rack system.
Your Semi-Permanent Rack
system is part of a series of
quality products designed
specially for home care,
nursing homes and other
health care uses.
We are dedicated to serving
your needs and providing the
best products available along
with training that will bring
your staff the maximum
benefit from every
ArjoHuntleigh product.
Please read this manual
thoroughly, and contact us if
you have any questions about
the operation or maintenance
of your ArjoHuntleigh
equipment.
5
General Information
Supplier Information
This product has been manufactured by:
ArjoHuntleigh AB
Verkstadsvägen5
24138Eslöv
SWEDEN
Definitions Used in this Manual
Means: Failure to understand and follow
these instructions may result in injury to
yourself and others.
Means: Failure to follow these instructions
may cause damage to the product(s).
Means: This is important information
regarding the correct use of the equipment.
Intended Use
The ArjoHuntleigh Semi-Permanent Rack
system is designed to be used as a
temporary or permanent free standing
system from which to transfer patients using
one of ArjoHuntleigh’s ceiling lifts.
Verifying the Package Contents
upon Receipt
Upon receipt of the equipment, verify it
against the packing list to ensure it is
complete and inspect the equipment for
possible damage due to shipping. If there is
any damage, DO NOT USE the equipment
WARNING:
CAUTION:
NOTE:
and notify the carrier immediately to file a
claim. Provide complete information
concerning damage claims or shipping
errors to your local ArjoHuntleigh
representative. Include all equipment
identification numbers and group part
numbers (if any) as described above along
with a full description of damaged parts.
How to Use this Manual
To ensure the safe operation of the
ArjoHuntleigh Semi-Permanent Rack
system, read the entire manual carefully
before installing or servicing this
equipment.
If anything is not completely understood,
please contact your local ArjoHuntleigh
representative for more details. Failure to
comply with warnings in this manual may
result in injuries.
WARNING: Do not attempt to use this
equipment without fully understanding the
information contained in this manual.
6
The equipment must be used in accordance
with these safety instructions.
Anyone using the equipment must also have
read and understood the instructions in this
manual. If there is anything you are not sure
about, contact your local ArjoHuntleigh
representative.
Safety Instructions and Warnings
• The Semi-Permanent Rack system
installation must be performed by two
persons.
• All track ends must have a KWIKtrak
autolock stopper in place and secured.
• The Semi-Permanent Rack system is
designed to be used with all KWIKtrak
lifts having a service weight load rated
to a maximum of 600 lb.
• Make sure all components are present
(see table on page 7) .
• Follow the assembly procedure
sequence.
• Use each and every one of the parts –
DO NOT leave any out.
• This equipment must be used by a
caregiver with proper training to work
with the patient to be transferred.
• When performing a transfer, do not
allow the patient to swing on the rack.
WARNING: The maximum track length for
this system is determined by the lift in use,
as well as the track size. See Fig. 1. for
details.
Fig. 1
Maximum Mobile Track Span VS
Lift Capacity & Track Style
Track
Lift
Capacity 90 mm 140 mm 180 mm
200 Kg
(440 lb)
3 m
(9 ft 10 in)
4.5 m
(14 ft 9 in)
6 m
(19 ft 8 in)
270 Kg
(600 lb) 3.5 m
(11 ft 6 in)
4.5 m
(14 ft 9 in)
WARNING: Firmly tighten all fasteners.
Periodically inspect and retighten fasteners
to a torque of 20 N•m (15 lbf•ft) as required.
Safety Instructions
7
Semi-Permanent Rack System
Fig. 2
Item # Description Quantity
1Post 4
2 Corner bracket assembly 1
3 Parallel track (X) 2
4 Parallel track (Y) 2
5 Autolock end stoppers 6
6 XY trolley 1
7 Mobile track (X) 1
8Plastic end cap 6, 10 or 12, according to model
Plastic end cap (halves - for kit including H140 rails
2 or 6, according to model
9 Adjustable levelling feet 4
10 Hex bolt with lockwasher & plastic cap 8
Part Designation
8
Part Designation
Sold Separately
Fig. 3
Required Tools
5 mm Allen key 17 mm hexagonal key
6 mm Allen key Bubble level
8 mm Allen key
TROLLEY FOR PORTABLE LIFT
700.10650
OR
CHARGER INTERFACE
FOR FIXED CEILING LIFT
700.15510
NOTE: Installation instructions for the charger interface for fixed ceiling lifts are included with
the Charger Interface Kit.
9
Assembling Instructions
Assembling the 4-Post Rack
Post Assembly- Corner Brackets
Each set of pressure plates are assembled to the corner brackets prior to delivery.
1. Please verify the following (see Fig. 4):
• Check if pressure plates are attached to the corner bracket with two M12 x 30 socket
low-head bolts.
• Verify that the lockwashers are installed at their proper place as shown.
Fig. 4
2. Fasten the corner bracket assembly to the top of each post. Do so for all four posts.
• Properly insert the two screws (M10 x 75 HEX) through the post and tighten to a torque
of 20 N•m (15 lbf•ft). Secure them with the corresponding locknuts using a 17 mm
socket tool or hexagonal key.
• Verify that the lockwashers are installed at their proper place as shown.
NOTE: At this stage, there is no need to tighten this part of the assembly.
10
Assembling Instructions
Post Assembly - Levelling Feet
3. Make sure that the levelling feet turn easily and without friction.
• Verify that the M6 x 10 HC screws (part #000.03030) does not protrude into the inner
cavity of the levelling feet before attempting to insert the posts.
Fig. 5
4. Adjust the bottom part of the levelling feet so that there is about 10 mm (3/8 in) play. Insert
each post within its corresponding levelling foot.
Fig. 6
M6 x 10 HC
screws
Screws must
not protrude
into inner
cavity when
post is
inserted.
10 mm
(3/8 in)
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