AQC MAXIHYDRO MS Manuel utilisateur
Owner’s manual for installation,
use and maintenance
This manual is property of the owner. Leave with the unit when set-up and start-up are complete.
AQC Dust Collecng Systems inc. reserves the right to change design and specicaons without prior noce.
TYPE MS
MS-004, MS-006, MS-008, MS-010, MS-015, MS-020, MS-025,
MS-035, MS-050, MS-060, MS-070, MS-080, MS-090, MS-100
Wet type dust collector
22
INDEX
................................................. 3
............................. 3
................................................. 4
3.1 Each MAXIHYDRO collectors include ............................... 4
............................................. 5
5.1 Operaon ..................................................... 5
.................................................. 6
6.1 Inspecon ..................................................... 6
6.2 Locaon....................................................... 6
.................................................... 7
7.1 Required tools ................................................. 7
7.2 Electricalconnecon ............................................ 7
7.3 Ducngsystems ................................................ 8
8 Start-up ..................................................... 8
8.1 Check list ...................................................... 8
8.2 Electricalconnecon ............................................ 8
8.3 Normalstart-up ................................................ 8
8.4 Sengthewaterlevel........................................... 8
.............................................. 9
9.1 Workers/Sta .................................................. 9
9.2 Electricalcomponents ........................................... 9
9.3 Anchors ....................................................... 9
................................................. 9
................................... 10
.............................................. 10
.................................................... 11
.......................................... 12
................................................. 12
................................................ 12
Wet type dust collector
3
This present manual refers to the MAXIHYDRO wet dust collectors. It includes important
informaonconcerningtheinstallaon,operaonandmaintenanceofyourcollector.Readthis
manualthoroughlyandapplythedirecvesandprocedures.Staandpersonnelusingthesystem
willhavetobetrainedonsafetymeasuresandmaintenanceinstrucons.
The scrubberisdesignedtolterexplosivemetaldustssuchhasaluminum.Itcanlter
anyparculatedustthatsinksinapoolwater.Therearenomovingparts,ltraonisprovidedby
thedustyairbeingforcedthroughadeterminedwaterlevel,thiscausingaviolentwateragitaon
andmisttheairmustthengoaroundbaesandwatereliminatorsaerwhichthecleanedairis
returned to the plant.
TYPE B MSscrubberuseadragbarconveyortomechanicallyremovesludgefromtheselingtank
todischargeitinacontainer.Anaddedinstruconmanualthatcoverstheconveyorissupplied
separately.scrubbersareofalowsilhoueedesign.Aspraysystemisinstalledatthe
boomoftheselingtanktouidizethesedimentedsludgewhereitisdrainedtoaconveniant
locaon.
2
Model: Serial number:
Delivery date: Date of installaon:
Name of customer:
Address:
Accessories:
Other:
.
3
Wet type dust collector
4
Figure3showsthewatercontrolsystem.Waterpressureof50to60psiisrecommended.Theball
valvewatercontrolisalwaysrunwiththefan,andisalwaysopenwhentheunitisoperaonal.The
llingwatervalve,whichisalwaysclosedwhentheunitisworkingisusedtorapidlylltheunitto
staclevel.
Thewaterinletisthreadedforconvenienceinconnecngtothemainwatersystem.Theballvalve
assemblywithitsoatcanbeseenthroughtheinspeconwindow.Thestacwaterlevelisatthe
boomofthewindowandthisiswhereyouwillrecordtheworkingwaterlevel.Whenthefanis
turnedon,thearmoftheballmayhavetobeadjustedtotheworkingwaterlevel.
Figure 1
AIR OUTLET
DOWNTIME
BLOWER EXHAUST
WATER INLET
OVERFLOW
DRAIN
Note: Air inlet an opposite side.
AIR
INLET
Wet type dust collector
5
Checktoensurethattheunitislevelinalldirecons.
Checkthatthegasketbetweentheinletductandthetransioninterfaceiscorrectlyposioned
betweentheangesandthattheangesareghtlybolted.
Connecttheinletandoutletducngtotheunit.Checkthatthegasketsarecorrectlyposioned
betweentheductrunsandtheunit,andthatallunionsareghtlybolted.
TheMSTypeStyleAisahighlyecientdustcollectorwithalownoiselevel.Itcaneasilybe
installedinsideaplantortoolroom,andheatedorcooledaircanbedischargedbackintotheshop.
TheMSTypeStyleAcomeswithahandrakeandsludgebinforsludgedisposal.
Figure 2
AIR
INLET
MIST
ELIMINATOR
PLATES
SLUDGE RAKE-
OUT CHUTE
INLET
CONTROL PANEL
AUTOMATIC WATER
CONTROL SYSTEM
ACCESS DOOR
Wet type dust collector
6
Wheneverthefanisstopped,thesupplyofwateristurned
o.Similarily,whenthefanisturnedon,thesolenoidvalve
opensandmaintainsthewaterlevelautomacally.
Toadjusttheworkingwaterlevel,thisshouldbedonewhilebalancingtheairvolume.Thewater
levelgreatlyinuencestheairvolume,tomuchwaterreducesairvolume,lowwaterlevelproduces
increasedairvolumeandpossiblywaterbypass.
• Tomuchair,increasewaterlevel
• Notenoughair,decreasewaterlevel
Thiswillprovidetheworkingwaterlevel.Floatvalveshouldbeadjustedat(B)forthiswaterlevel.
Toadjust(B)loosennutandslideupordowntheridgedpipeatthedesiredlevel.
Whenthewaterleveldropsduetoevaporaon,thesolenoidvalveassemblywillallowsucient
waterintotheunittobringitbacktoWorkingWaterLevel.Iftheunitisoverlled,duetothe
solenoidvalveassemblybeingjammed,waterwillescapethroughtheoverowpipe,whichised
inside,passthroughtheoverowreservoirandspilloutsidetheunit.
FLOAT
VALVE
LEVEL
SOLENOID
WATER FILL VALVE
WATER INLET
FAST FILL VALVE (A)
FLOAT VALVE (B)
STATIC WATER LEVEL
DRAIN VALVE
BY CONTRACTOR
RAKE-OUT DOOR
OVERFLOW
OUTLET
HIGH LIMIT WATER CONTROL
UP
DOWN
(B)
MAXITUBE Page | 9
Baghouse Dust Collector
4. Install a ground wire to the unit.
5. Lift the filter cabinet using the lift lugs. Using spikes, position the cabinet
above the dust storage section making sure to align the cabinet bolt holes
with the dust storage bolt holes.
6. Lower the filter cabinet onto the dust storage section and align the bolt holes.
7. Attach the filter cabinet to the dust storage section using the supplied nuts,
washers and bolts. Tighten bolts for an adequate seal.
Figure 3
Support
plates
Support
legs
Cross braces
WARNING
Apply two strips of butyl adhesive on the dust storage section upper
outline. One strip should be applied inward of the bolt holes and one
strip outward of the bolt holes (Figure 4).
Figure 4
WARNING
The use of a spreader is recommended to avoid
damages to the filter cabinet.
Unside bag
removal
Wet type dust collector
7
Checktoensurethattheinspeconwindow,locatedatthedischargeendoftheunitisghtly
bolted.
Fitthefantotheoutletendofthecollector.Forthebestperformanceofthefan,thelengthof
straightductbetweentheunitdischargeandthefaninletshouldbevemestheinletdiameter.
Checkthatthefaniscorrectlyinstalledandisrmlysealed.
Trialstartfantoensurethattherotaonofthebladesiscorrect,andthatthereisnovibraon.
Connectwaterpipetotheunit’swatercontrolsystem.Checkthewaterpipesbytrialrunningwater
throughthem,andghteningjointsifnecessary.
Whentheunitisoperangtheunitwillbesupplied.Forsludgeremoval,theunitissuppliedwitha
sludgerake-outchute,forsludgeremoval,bringacontainerordumptruckunderthechute,open
therake-outdoor,usethesuppliedrakeandslowlyreachintothetank,pulltheraketowardsthe
chuteandconnueuptheslopeanddischargesludgeintothecontainer,connueunltheoor
seemsfreeofsludge,removecontainer,replacerake-outdoor.Unitisreadytooperate.
Oncethewatercontrolsystemhasbeensetcorrectlythe
systemshouldnotbere-adjusted.Thisunitwillgiveconstant
eciencyandairow.
WATER FILL VALVE
Wet type dust collector
8
Wet type dust collector
9
Wet type dust collector
10
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14
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