Aptiv IC-CPD Manuel utilisateur
User Manual
Electric Vehicle Charging Equipment IC-CPD
(In-Cable Control- and Protection Device)
CHARGING
TEMPERATURE
POWER
FAULT
Version 1.0 / 1906
Online User Manual IC-CPD / 35383918
User Manual – Electric Vehicle Charging Equipment IC-CPD
2
Version 1.0 / 1906
Contents
Abbreviations
1. General information
Electric Vehicle Charging Equipment IC-CPD
1. General information.............................. 2
2. IC-CPD charging equipment overview ... 3
3. Warnings, symbols
and pictograms used............................ 4
4. Safety instructions................................ 6
5. Main features....................................... 9
6. User benefits and features .................. 10
7. Available vehicle charging inlets
and vehicle connectors ........................ 11
8. Available power cables for
industrial sockets ............................... 12
9. Available power cables for
domestic sockets ............................... 12
10. Front display of the ICCB control box .. 14
11. Operation........................................... 15
12. Troubleshooting.................................. 15
13. Fault rectification................................ 15
14. Back label of the ICCB control box....... 17
15. Maintenance and care ........................ 18
16. Product modifications ......................... 18
17. Disposal ............................................ 19
BEV..............................Battery Electric Vehicle
PRCD-S.............................. Portable switching
..................................Residual Current Device
EVSE............Electric Vehicle Supply Equipment
FCC .......Federal Communications Commission
ICCB ...............................In-Cable Control Box
IC-CPD..............................................In-Cable
..........................Control and Protection Device
LED.......... Light-Emitting Diode (indicator light)
PHEV................. Plug-in Hybrid Electric Vehicle
This User Manual is based on the latest product
information at the time of publication. APTIV
reserves the right to modify the product without
prior notice. Any changes or modifications made
to the product may result in loss of warranty if
they are not carried out by an approved service
workshop.
If you have any questions regarding the use of
this product, please contact your service repre-
sentative. For the customer service organisation
responsible for your area please refer to the
manual of your vehicle!
Company information
Aptiv Services Deutschland GmbH
Am Technologiepark 1
D-42119 Wuppertal
GERMANY
Internet: www.aptiv.com
18. Warranty information .......................... 19
19. Specifications..................................... 20
20. Service .............................................. 21
21. Spacer (optional) ................................ 21
User Manual – Electric Vehicle Charging Equipment IC-CPD
3
Version 1.0 / 1906
Version 1.0 / 1906
A
Vehicle charging inlet
B Vehicle connector ( page 11)
C Control box (ICCB)
D AC power cable
E Power plug
F Grid socket
G Front display with LEDs ( page 14)
H Back label ( page 17)
CHARGING
TEMPERATURE
POWER
FAULT
2. IC-CPD Overview
For the definition of the individual system
components refer to the overview below.
A
IC-CPD
(In-Cable Control- and Protection Device)
B
CD
E
F
G H
POWER
CHARGING
FAULT
TEMPERATURE
User Manual – Electric Vehicle Charging Equipment IC-CPD
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Version 1.0 / 1906
3. Warnings, symbols and pictograms used
DANGER
Indicates imminent danger.
Failure to follow this instruction will
result in death or serious injury.
Indicates a possibly impending danger.
Failure to follow this instruction can
result in death or serious injury.
WARNING
Indicates a dangerous situation.
Failure to follow this instruction can
result in light or minor injury.
CAUTION
Draws attention to a situation which,
if not avoided, could result in material
damage.
NOTE
Warnings
Reference to other sections in the
User Manual
Reference to other documents
or instructions
Handling instruction
Symbols
User Manual – Electric Vehicle Charging Equipment IC-CPD
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Version 1.0 / 1906
Version 1.0 / 1906
Instruction:
Follow instructions
Warning:
Electric voltage
Warning:
Hot surface
Warning:
Obstacles on the ground
Prohibition:
No direct sunlight,
no direct cover
Prohibition:
Do not kink the cable
Pictograms
Prohibition:
Do not run over plug,
control box and cables
Prohibition:
Do not use the IC-CPD
if it is damaged
Prohibition:
Do not unplug the power plug
during the charging process
Prohibition: Do not carry out
repairs on the IC-CPD
and do not open it
Prohibition:
No multiple sockets
and adapters
Prohibition:
No contact with snow
or ice
Prohibition:
No extension cables
Prohibition: Do not immerse in
water, do not expose to a direct jet
of water or splash water
Temperature range for start-up
Prohibition:
Do not use
the charging equipment
with coiled up cables
3. Used warnings, symbols and pictograms
Handle with care
Instruction:
Handle charging device with care
User Manual – Electric Vehicle Charging Equipment IC-CPD
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Version 1.0 / 1906
4. Safety instructions
Incorrectly installed sockets
can lead to electric shock
or fire when charging the
high-voltage battery via the vehicle
charging inlet.
• Operate the IC-CPD charging
equipment in properly grounded
power networks only
• The grid socket used for charging
must be connected to a protected
circuit that complies with local laws
and standards
• The socket must be protected by a
functioning residual current-operated
circuit-breaker (RCCB)
• Comply with the safety instructions
in the installation manual and in the
vehicle manual
DANGER
Electric shock or fire hazards
Using a damaged or
faulty charging cable or a
damaged or faulty socket,
improper use of the IC-CPD charging
equipment or failure to comply with the
precautions can cause short-circuits,
electrocution, explosions, fire and burns.
DANGER
Electric shock, short circuit, fire,
explosion
• Do not use extension cords, cable
drums, multiple sockets, (travel)
adapters, timers, etc.
• Do not use the IC-CPD charging
device if it is damaged and/or soiled.
Check cable and connector for
damage and soiling before using
them
• Do not use a socket that is worn-out
or damaged.The power plug must
be firmly seated in a socket in
accordance with all local codes and
ordinances
The operation of the IC-CPD charging
equipment connected to a worn or
damaged socket can result in serious
injury or fire!
• Do not remove the cover and do
not open the housing. The device
contains no parts that could be
serviced by the user. Leave any
servicing tasks to qualified personnel
(see service information page 21)
• Do not touch any parts inside the
vehicle connector
• Do not apply any overvoltage to
the IC-CPD charging equipment!
For the socket voltages suitable
for the device please refer to the
specification on the back label
User Manual – Electric Vehicle Charging Equipment IC-CPD
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Version 1.0 / 1906
Version 1.0 / 1906
• Do not perform any modifications or
repair tasks to electrical components
and do not open the device
• Do not touch the contacts on the
vehicle charging inlet and the IC-CPD
charging equipment
• Keep sockets, plug connection and
the IC-CPD charging equipment free
of moisture, water, snow, ice and other
liquids. Never immerse in water
• Disconnect the IC-CPD charging
device from the socket during a
thunderstorm
• Do not insert any objects in the
vehicle charging inlet or in the
IC-CPD charging equipment
• Clean the IC-CPD charging
equipment only if the control unit is
completely disconnected from the
power grid and from the vehicle. Use
a dry cloth for cleaning
• The IC-CPD charging equipment
should not be operated by persons
under the influence of drugs, alcohol
or medications
• The IC-CPD charging equipment
should not be operated by persons
who are not familiar with its use or
who have not read the User Manual
• Keep the IC-CPD charging equipment
away from persons with disabilities
and children who cannot assess the
hazards involved with its handling
• While performing an unattended
charging process unauthorized
persons (e.g. playing children) should
not have access to the IC-CPD
charging equipment
In order to determine whether the
vehicle is equipped with a charging
inlet, please refer to the vehicle manual.
Components of the IC-CPD charging
equipment can cause sparks and ignite
flammable or explosive vapors.
• During charging ensure that the
control box is located at least 20
inches (50 cm) above ground
to reduce the risk of explosions,
particularly in garages
• Do not use the charging and control
device in potentially explosive
ambients
• This device is intended only for
charging vehicles, which do not
require ventilation during the
charging process
4. Safety instructions WARNING
Explosion or fire hazards
User Manual – Electric Vehicle Charging Equipment IC-CPD
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Version 1.0 / 1906
• Do not run over plug, control box or
cables
• Do not exert any unusual mechanical
strain on the IC-CPD
• Do not operate the IC-CPD charging
equipment outside the permissible
ambient temperature range from
-22 °F (-30 °C) to 122 °F (+50 °C).
Lower or higher temperatures can
damage the device
• Do not attempt to connect not-
matching vehicle connectors and
charging inlets
• Do not use the IC-CPD charging
equipment with coiled cables
•Operate the charging cable directly
connected to a fixed grid socket only
• It is prohibited to use the charging
cable for vehicles from other
manufacturers
• Improper use can result in mal-
functions and damage to property. The
charging equipment with integrated
in-cable control and protection device
(IC-CPD) from APTIV is a mobile
charging device for electrical vehicles
Intended use
(EVSE) with a mains connection for
charging of battery-powered electric
vehicles (BEV) and plug-in hybrid
electric vehicles (PHEV)
The safe, user-friendly mobile IC-CPD
(mode 2) allows the owners of electric
vehicles to connect and charge their
vehicles virtually everywhere to 100 V
- 240 V AC current grids depending on
the regional current grid and the device
version.
This system consists of three separate
components that together offer a solid
and reliable method of charging an
electric vehicle.
1. AC power cable (plug type according
to region) ( pages 3 and 12)
2. Control box ICCB ( pages 3 and 13)
3. Vehicle connector type (according to
region) ( pages 3 and 11)
• Do not slide the IC-CPD charging
equipment over sharp edges
• Avoid kinking the charging cable
NOTE
The charging and control device
could be damaged
4. Safety instructions
Handle with care
User Manual – Electric Vehicle Charging Equipment IC-CPD
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Version 1.0 / 1906
Version 1.0 / 1906
5. Main features
• Levels of safety for the user, the
electric vehicle and the IC-CPD
charging equipment
• Ground monitoring
(model-dependent)
• Your version is equipped with
ground monitoring if it displays
the following symbol on its back
label
• Versions with ground monitoring
do not work in power grids without
protective conductor
• Four LEDs (detailed description of the
front display page 14)
• Charging circuit breaker (PRCD-S) with
automatic re-closure of the circuit
• Push-button controlled lock for a
secure connection between the
IC-CPD charging equipment and the
vehicle connector (for type 1 and
GB/T only, page 11)
• The IC-CPD charging equipment
is for indoor and outdoor use. For
further information, please refer to
the back label ( page 17)
User Manual – Electric Vehicle Charging Equipment IC-CPD
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Version 1.0 / 1906
6. User benefits and features
This IC-CPD charging equipment allows you to
charge your battery-powered electric vehicle
(BEV) or plug-in hybrid electric vehicle (PHEV)
without any additional device. The user-friendly
plug system makes the vehicle connector fit
directly into the charging inlet of the vehicle and
the existing electrical infrastructure.
The IC-CPD charging equipment provides a
standard grounded power connection to residential
building sockets from 100 V to 240 V 50/60 Hz
(depending on the model variant) and a charging
current of 6 A up to 16 A according to the
specifications on the back label of the control box
of your device.
Vehicle cable:
• IEC 62196-1 Plugs, socket-outlets,
vehicle connectors and vehicle
inlets – Conductive charging of
electric vehicles –
Part 1: General requirements
• IEC 62196-2 Plugs, socket-outlets,
vehicle connectors and vehicle
inlets – Conductive charging of
electric vehicles –
Part 2: Dimensional compatibility
and interchangeability requirements
for a.c. pin and contact-tube
accessories
• Microswitch-based proximity switch
(exclusively for vehicle connectors
type 1 and GB/T page 11)
• Knurled knob for easy, slip-proof
locking control (exclusively for
vehicle connector type 1 and GB/T
page 11)
• Ergonomic rubber grip for optimal
support
• When the vehicle charging inlet
and grid socket are properly
connected, all terminal interfaces
and terminals are fully protected
against contact
• Temperature monitoring
• The IC-CPD continually monitors
the temperature inside the
power plug, so that any
over-heating under certain
conditions of the power plug
is avoided
CHARGING
TEMPERATURE
POWER
FAULT
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