Apprion IONizer 4200 Series Manuel

Apprion Proprietary and Confidential

IONizer 4200 Series

Hardware Installation Guide

Apprion Incorporated

March 2009

Apprion Proprietary and Confidential

Revision History

Date

Document Revision

Author(s)

January 09

Version 1

David Cote

February 09

Version 2 Updated antenna information

David Cote

March 09

Updated antenna co-location information

David Cote

Table of Contents

Apprion Proprietary & Confidential

iii

Table of Contents

Revision History............................................................................................................................................................ii

Audience........................................................................................................................................................................v

Conventions...................................................................................................................................................................v

How to Use this Guide ................................................................................................................................................xv

CHAPTER 1 IONIZER DEVICE OVERVIEW ......................................................................................................1

Introduction ...................................................................................................................................................................1

IONizer 4200 Series Models .........................................................................................................................................1

Safety Information.........................................................................................................................................................1

Compliance....................................................................................................................................................................3

CHAPTER 2 INSTALLATION PREPARATION...................................................................................................5

Overview .......................................................................................................................................................................5

Preparation.....................................................................................................................................................................5

Packaging Content....................................................................................................................................................5

4200 Series............................................................................................................................................................................. 5

CHAPTER 3 INSTALLATION GUIDELINES.......................................................................................................7

Overview .......................................................................................................................................................................7

Basic Guidelines............................................................................................................................................................7

CHAPTER 4 MOUNTING METHODS ...................................................................................................................9

Overview .......................................................................................................................................................................9

Pole Mounting...............................................................................................................................................................9

4200 Series ...............................................................................................................................................................9

Requirements ......................................................................................................................................................................... 9

Mounting Diagram............................................................................................................................................................... 10

Wall Mounting ............................................................................................................................................................10

4200 Series .............................................................................................................................................................10

Requirements ....................................................................................................................................................................... 10

Procedure ............................................................................................................................................................................. 10

Sealing Antenna Connections......................................................................................................................................12

CHAPTER 5 GROUNDING AND CABLING THE IONIZER ...........................................................................13

Overview .....................................................................................................................................................................13

Grounding....................................................................................................................................................................13

Grounding Procedures (IONizer 4200, 4220) ........................................................................................................13

IONizer 4200...............................................................................................................................................................15

Using 48V PoE from an iKIT.................................................................................................................................16

Using 24 VDC from an iKIT................................................................................................................................................ 18

IONizer 4220...............................................................................................................................................................18

APPENDIX A APPROVED ANTENNAS ..............................................................................................................19

Basic Antenna Installation Information.......................................................................................................................19

Sealing Antenna Connections.................................................................................................................................19

Approved Antennas.....................................................................................................................................................20

Omni-Directional Antennas....................................................................................................................................20

Polarized Antennas.................................................................................................................................................26

Table of Contents

Page iv

Apprion Proprietary & Confidential

Directional Antennas ..............................................................................................................................................28

APPENDIX B IONIZER SPECIFICATIONS........................................................................................................29

Specifications ..............................................................................................................................................................29

Audience and Conventions

Apprion Proprietary & Confidential

Audience

This document describes Apprion™Incorporated’s (Apprion’s) IONizer Installation instructions and is

intended for the following audiences:

Apprion Employees (Full time and Contract)

This document is a product of the Apprion Engineering team and may be used to help other Apprion

employees gain a better understanding of the IONizer installation process.

Apprion Services Group

This document is intended for use by the Apprion Services Group to aid in the installation of IONizer

devices.

Apprion’s Outsourced Documentation Team

This document is intended to serve as input for other customer/partner-facing documentation that may

be produced by Apprion’s outsourced documentation team.

This document is Apprion PROPRIETARY AND CONFIDENTIAL.

Conventions

Item

Description

Arial Bold

Menu Instructions (Device > View Devices)

Tab Names (View Devices)

Buttons (Submit)

Bold

Field Name (Device Type)

Note

Courier Type

Keystroke Entry (Search Term)

Command Line Examples (activate_config)

Italic

Names of referenced documents (ION User Guide)

How to Use This Guide

Apprion Proprietary & Confidential

How to Use this Guide

This guide provides detailed instructions on how to install and wire an IONizer device. You should read

ALL chapters for important information before attempting the installation.

Chapter 1 –IONizer Device Overview

Apprion Proprietary and Confidential

Page 1

Chapter 1

IONizer Device Overview

Introduction

This guide provides information on how to install Apprion™IONizer devices. The IONizer provides an

integrated set of modular hardware and software services that facilitate creation, control and

monitoring of secure device networks for the modern plant. The IONizer is a wireless transceiver that

serves as the center point of an independent wireless network, or as the connection point between

wireless and wired networks. Designed for the industrial applications market, IONizer models are IEEE

802.11a/b/g/i/j compliant depending on the radios installed. This platform is specifically designed to

address the wireless connectivity needs of high-security industrial environments.

All IONizer devices are remotely configured and all can take on one or more forms within the network.

This means that each IONizer can be configured to suit client requirements.

This guide deals with installation only. Configuration instructions are provided in the IONizer Reference

Guide.

IONizer 4200 Series Models

IONizers in the 4200 Series are designed for use in Class I, Division 2 hazardous locations as defined in

the National Electrical Code (NFPA 70:2005), particularly NEC Article 500.5 (B)(2). All wiring (and conduit

connections) to the unit must conform to the recommended practices in NEC Article 501.10 or 505.15 as

applicable. These devices are also ATEX Zone 2, Category 3 compliant.

These IONizers can be ordered with a single radio or two radios. In addition, some models in the series

are equipped with embedded WiHART functionality. Power is supplied using 48V PoE or 24VDC.

FCC regulations require that IONizer devices be professionally installed by an installer

certified by the National Association of Radio and Telecommunications Engineers or

equivalent institution.

Safety Information

The FCC, with its action in Docket 96-8 has adopted a safety standard for human exposure to radio

frequency (RF) electromagnetic energy emitted by FCC certified equipment. When used with approved

Section 1 –IONizer Device Overview

Page 2

Apprion Proprietary & Confidential

Apprion antennas, the IONizer 4200 models meet the uncontrolled environmental limits found in OET-65

and ANSI C95.1, 1991. Proper installation of this radio product according to the instructions found in

this guide will result in user exposure that is substantially below the FCC recommended limits.

CAUTION: Do not touch or move antenna(s) while the unit is transmitting or receiving.

CAUTION: Do not hold any component containing a radio such that the antenna is very

close to, or touching any exposed parts of the body, especially the face and eyes, while

transmitting.

CAUTION: Do not operate the radio or attempt to transmit data unless the antenna is

connected. Damage could occur.

WARNING: Do not operate a portable transmitter near unshielded blasting caps or in an

explosive environment unless it is a type specifically qualified for such use.

WARNING: To comply with FCC RF exposure compliance requirements, the antennas used

with the IONizer must be installed with a minimum separation distance of 25.26 cm from

all persons, except the 16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi

Directional Antenna (Apprion P/N 89-1187-000) which must be installed with a minimum

separation distance of 48.97 cm from all persons

The 16 dBi Sector Antenna (Apprion P/N 89-1186-000) and the 19 dBi Directional Antenna

(Apprion P/N 89-1187-000) are to be used for Point-to-Point operation only.

Antennas must not be co-located or operated in conjunction with any other antenna

transmitter unless separated by 20 cm or greater.

CAUTION: 5150 –5250 MHz frequency band is for indoor use only.

CAUTION: High power radar devices are the primary users in the 5250 –5350 MHz and

5650 –5850 MHz frequency bands. These radar devices may cause interference and/or

damage to LELAN devices.

WARNING: Do not open an IONizer when an explosive atmosphere may be present.

CAUTION: Risk of explosion if battery is replaced by an incorrect type. Replace only with

Snap-On battery assemblies that are designed for use with the Texas Instrument M4T32-

BR12SH6 module. Dispose of used batteries according to the manufacturer’s instructions.

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