ANTS 330A Manuel utilisateur
ANTS MACHINE EQUIPMENT
Horizontal Automatic Band Saw Machine
Model: 330A
O p e ra t i o n M a n u a l
SHANGHAI ANTS MACHINE EQUIPMENT CO.,LTD
Shanghai, China
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Safety Notes
Please read the manual before hoisting, installation and operation of this machine. Use this
machine only after being familiar with the performance, safety information and related
precautions of it.
Improve safety awareness, follow safe operation regulations, and always pay attention
to the occurrence of danger. To prevent tilting, please pay attention to the center of
gravity when hoisting, otherwise accidental danger may occur.
When unpacking the machine, be careful of the board, nails and other objects hurting
people.
When the machine is installed, the circuit must have a good and reliable grounding
device, otherwise there will be electric shock or more serious injury.
The user must supply power according to the power supply parameters specified in the
"Operation Manual" to prevent damage to the machine.
It is strictly forbidden to start using the machine tool before debugging.
This sawing machine is only suitable for cutting general metal materials. Please do not
use it for cutting agricultural and fishery products, wood, food, combustible materials,
and metals containing radiation.
It is strictly forbidden to remove warning signs or explanatory signs from the machine.
Prohibit overloaded-working of the machine.
Do not change the wiring and wiring in the safety device casually to make it
voltage-generating, self-locking, overloading, or arbitrary power-off. These safety
devices can protect the safety of the machine and the operator, but changing the wiring
will destroy its original functions.
The operator must operate the machine in a healthy state and must undergo relevant
training.
The operator must cover all protective covers before running the machine. Adjust the
adjustable protective cover of the band saw blade as close to the workpiece as possible.
When the machine tool is running, do not open all kinds of protective covers.
Please use safety protection products: safety glasses, gloves, safety work shoes.
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Do not put any tools on the machine. Put the tools back into the tool box after use. And
do not put tools or workpieces around the machine to avoid danger.
The workpiece must be completely fastened on the workbench, otherwise there may be
danger.
It is strictly forbidden to reach into the machine working area.
The machine must stop when changing the line speed.
When the safety cover on the sawing machine is opened, the machine must be shut
down.
When loading, unloading or replacing the saw blade and steel brush, the operator must
stop the machine and wear safety gloves to operate.
When the machine is running, it is strictly prohibited to open any protective cover or
touch the saw blade.
When changing the belt, the operator must stop the machine and then open the motor
cover to change it.
When choosing saw blade, blade line speed and cooling water, please refer to the
instruction manual or related regulations.
Please keep the machine clean and remove iron filings and oil stains from the machine.
Non-professionals are not allowed to carry out maintenance or maintenance work
related to the machine. Power supply must be cut off before maintenance.
The coolant is harmful to the human body, and the operator should pay attention to it
when cleaning or discharging. Coolant should not be discharged directly into the ground,
and should be disposed of in accordance with environmental protection regulations.
Environment conditions for using this machine: altitude <1000m;
Ambient temperature: 0-40°C; BS: <85%
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Content
Chapter 1 Introductions....................................................................................................................................4
1.1 Characteristics and usages................................................................................................................. 4
1.2 Pressure setup and values.................................................................................................................. 4
Chapter 2 Instructions...................................................................................................................................... 7
2.1 Saw blade replacement...................................................................................................................... 7
Chapter 3 Maintenance and Lubrication..........................................................................................................9
3.1 Daily maintenance.............................................................................................................................. 9
3.2 Weekly maintenance.......................................................................................................................... 9
3.3 Maintenance every six months.......................................................................................................... 9
3.4 Annual maintenance.........................................................................................................................10
3.5 Lubrication system............................................................................................................................11
Chapter 4 Blade selection...............................................................................................................................12
4.1 Blade tooth selection........................................................................................................................12
4.2 Cutting data recommendation......................................................................................................... 13
4.3 Run-in period of a new saw blade....................................................................................................13
4.4 The main reasons that affect the service life of saw blade............................................................. 14
4.5 Blade speed and cutting rate selection............................................................................................ 14
Chapter 5 The main structure and description of the sawing machine........................................................ 15
5.1 Band saw structure description........................................................................................................15
5.2 Hydraulic system...............................................................................................................................18
5.2 Electric system.................................................................................................................................. 20
5.2.1 Operation buttons................................................................................................................. 20
5.2.2 Touching screen operation instruction................................................................................. 21
5.2.3 Electric diagram..................................................................................................................... 31
Chapter 6 TROUBLE SHOOTING......................................................................................................................36
6.1 Blade problems and solution............................................................................................................36
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Chapter 1 Introductions
1.1 Characteristics and usages
This machine is a equipment for cutting metal materials with a bimetallic saw blade. It
has the advantages of compact structure, fast sawing, high precision, narrow saw gap, low
noise, and convenient operation. It is a new energy-saving product that replaces circular
saws and bow saws, widely used in sawing various metal materials in the electromechanical,
metallurgical, automotive, bridge, shipbuilding and other industries.
Name
Maximum cutting
capacity
Round
mm
330
Rectangular
(W×H）
mm
330×330
Saw wheel diameter
mm
450
Blade
Size
mm
1.1×34×4115
Line speed
m/min
25/45/64/80
Rate
m/min
Stepless adjusted
Motors
Main motor
KW
4(4P)
Hyd. motor
KW
0.75
Cooling motor
W
90
Tanks
Hydraulic
L
60
Cooling
L
50
Machine size
mm
2350×2220×1500
1.2 Pressure setup and values
Pressure
Hydraulic
system
Mpa
<3.5
Blade tension
N.m
30-40
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1.3 Hydraulic oil
Before using the machine, we must have the amount of oil in the tank. If the amount of
oil is not enough, please add hydraulic oil or similar oil until the filter is completely
immersed in the oil.
Take southern weather as an example, use 46# hydraulic oil in summer and 32#
hydraulic oil in winter.
1.4 Cooling water
Before packaging, we have cleaned the cooling water in the sawing machine to keep
the cooling tank dry.
Please add cooling water (5 ~ 8% saponified liquid, the rest is tap water) before using,
and check whether the height of the cooling water exceeds the maximum water level of the
pump. Do not exceed the maximum water level of the pump when adding cooling water
After daily work, the machine should be cleaned to avoid rust; if it is not used for a long
time, the machine should be protected with rust-proof oil.
Warning:
• The cooling pump is forbidden to run without cooling water, otherwise the cooling pump
will be damaged.
• In winter, if the cooling water freezes, do not turn on the machine. Use about 10℃of
warm water to melt before turning on the machine, otherwise the cooling water pump will
be damaged.
1.5 Power supply
①All power distribution should be carried out by professional electricians in
accordance with national power distribution standards.
②When we are going to carry out the work of power distribution, we should
disconnect the external power supply first to achieve the insulation effect. If you just
disconnect the main switch, the line between the incoming line and the main switch is
electrified.
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③If you want to connect to the power supply, you should use an appropriate cable to
connect, and make sure that the wire we use is suitable.
④When the machine is installed and connected to the power supply, be sure to
connect the protective grounding wire to the special protective grounding contact of the
machine's electrical box!
⑤When the machine tool needs to be overhauled, be sure to turn off the external
power switch, lock it at the stop position and remove the key to ensure personal and
equipment safety!
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Chapter 2 Instructions
2.1 Saw blade replacement
The following describes the saw blade replacement procedure after the current blade is
broken during work:
1Release the emergency stop.
2Press the saw frame up switch to raise the saw frame.
3Open the left and right saw wheel protective covers.
4Release the blade tension device
5Take out the used saw blade between the carbide guiding blocks.
6Remove the used saw blade.
7Put the new saw blade on the two saw wheels.
8Insert the back of saw blade into the carbide guiding blocks.
9Make the back of the saw blade against the edge of the driving wheel.
10 Adjust the saw blade tension device to make the saw blade tighten.
11 Close the protective covers of the saw wheels.
Warning:
• For safety, please wear gloves
2.2 Operation instruction
1Install the saw blade on the machine.
2Start the hydraulic pump.
3Adjust the distance between two guiding arms according to the width of the
workpiece.
4Lift the saw frame.
5Move the movable clamping vise to make the distance between the two vises
wider than the workpiece.
6Load the workpiece on the working table.
7Operate the clamping vises to clamp the workpiece.
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8Press “blade run” button, and at the same time, the cooling water will come out
from the cooling points at the guiding arms and the drive saw wheel. Please adjust the flow
of cooling water appropriately.
9Adjust the saw frame feeding rate by the speed control valve.
Note:
• When using a new saw blade, there should be a run-in period for the new blade to ensure
the service life.
• After daily work, remove the workpiece, lower the saw frame to the lowest position, and
then loosen the saw blade.
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Chapter 3 Maintenance and Lubrication
■Clean up the iron filings on the machine after daily work.
■After cleaning, lower the saw frame to the lowest position.
3.1 Daily maintenance
Before operating, check the machine according to the following procedures:
1Check whether the hydraulic oil exceeds the filter. If not, add an appropriate
amount of hydraulic oil.
2Check the coolant, if necessary, add the coolant appropriately.
3Check whether the saw blade is located between the left and right saw wheels, and
between the carbide guiding blocks.
3.2 Weekly maintenance
Add appropriate amount of grease to the following parts
3.3 Maintenance every six months
Replace the gear oil
Gear oil type: L-CKC220 Medium Load Industrial Closed Gear Oil
Note:
• The new machine must undergo the first gear oil replacement after the first 240 working
hours or one month.
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