Analytical Technology PortaSens II Manuel utilisateur

PortaSensII

Gas Leak Detector

HomeOffice EuropeanOffice

AnalyticalTechnology, Inc.ATI (UK)Limited

6Iron Bridge DriveUnit 1&2GateheadBusiness Park

Collegeville,PA 19426 Delph NewRoad, Delph

SaddleworthOL3 5DE

Ph: (800)959-0299 Ph: 0800-018-4020

(610)917-0991 +44 (0)1457-873-318

Fax: (610)917-0992 Fax: +44 (0)1457-874-468

Email: sales@analyticaltechnology.com Email: sales@atiuk.com

PRODUCT WARRANTY

AnalyticalTechnology, Inc.(Manufacturer)warrantstothe Customerthat

if anypart(s)of the Manufacturer'sproductsprovestobedefectiveinmaterialsor

workmanshipwithintheearlierof 18monthsof the dateof shipment or12

monthsof the dateof start-up, suchdefectivepartswillbe repaired orreplaced

free of charge. Inspection andrepairstoproductsthought tobedefectivewithin

the warrantyperiod willbe completed at the Manufacturer'sfacilitiesin

Collegeville,PA. Productsonwhichwarrantyrepairsarerequired shallbe

shipped freight prepaidtotheManufacturer. The product(s)willbe returned

freight prepaidand allowed ifitisdetermined bythe manufacturerthat the part(s)

faileddue todefectivematerialsorworkmanship.

Thiswarrantydoesnot coverconsumableitems, batteries, orwearitems

subject toperiodicreplacement including lampsand fuses.

Gassensors,except oxygen sensors,arecovered bythiswarranty, but

aresubject toinspection forevidenceof extended exposuretoexcessivegas

concentrations. Shouldinspectionindicatethat sensorshavebeen expended

ratherthan failed prematurely, the warrantyshallnot apply.

The Manufacturerassumesno liabilityforconsequentialdamagesof any

kind,and the buyerbyacceptanceof thisequipmentwillassumeallliabilityfor

the consequencesofitsuseormisusebytheCustomer, hisemployees, or

others. Adefect withinthe meaning of thiswarrantyisanypart of anypieceof a

Manufacturer'sproduct whichshall, when suchpartiscapableof being renewed,

repaired, orreplaced, operatetocondemnsuchpieceofequipment.

Thiswarrantyisinlieuof allotherwarranties(includingwithoutlimiting the

generalityof the foregoing warrantiesof merchantabilityandfitness fora

particularpurpose),guarantees,obligationsorliabilitiesexpressedorimplied by

the Manufactureroritsrepresentativesand bystatuteorruleoflaw.

Thiswarrantyisvoidifthe Manufacturer'sproduct(s)hasbeensubject to

misuseorabuse,orhasnot been operated orstored inaccordancewith

instructionsorif theserialnumberhasbeen removed.

AnalyticalTechnology, Inc. makesno otherwarrantyexpressed orimplied

except asstated above.

PortaSensII GasDetector C16 Leak Detector

O&MManual

Rev. G,11/07 -2-

TABLE OFCONTENTS

SPECIFICATIONS.................................................................................................................................................3

INTRODUCTION...................................................................................................................................................4

UNPACKING.........................................................................................................................................................6

FIGURE 1–FRONTPANELOVERVIEW(ATI-0401)......................................................................................6

OPERATION..........................................................................................................................................................7

SENSOR /CHARGE LED..........................................................................................................................................7

FIGURE 2-MAINDETECTORDISPLAY.......................................................................................................7

RESPONSETEST................................................................................................................................................8

SAMPLE INLET OPTIONS.................................................................................................................................9

DISPLAY RESOLUTION....................................................................................................................................9

RESPONSETIME...............................................................................................................................................10

INTERFERENCES..............................................................................................................................................11

GAS CONCENTRATION ALARM FUNCTIONS...............................................................................................13

PUMPTROUBLE ALARM.................................................................................................................................13

BATTERYPOWER SUPPLY..............................................................................................................................14

RS-232 COMPUTERINTERFACE.....................................................................................................................14

FIGURE 3–CHARGERJACK/ COMMPORTORIENTATION(ATI-0402).....................................................15

START-UPSEQUENCE.......................................................................................................................................16

OPERATING MODES........................................................................................................................................17

SENSORMODULE EXCHANGE........................................................................................................................18

FIGURE 4–MANIFOLDASSEMBLYEXPLODEDVIEW(ATI-0403)............................................................19

PROGRAMMING.................................................................................................................................................20

ADJUSTING ALARM SETPOINTS....................................................................................................................21

SETTING DISPLAY VARIABLES.....................................................................................................................22

SETTING SAMPLE MODE VARIABLES...........................................................................................................24

CALIBRATION.....................................................................................................................................................25

ZEROADJUSTMENT........................................................................................................................................25

FIGURE 5-CALIBRATIONFLOWSCHEMATIC...........................................................................................26

DATALOGGING..................................................................................................................................................27

DATALOGGER SOFTWARE.............................................................................................................................28

INSTALLING SOFTWARE.........................................................................................................................................28

LOGGING PERIODS ................................................................................................................................................28

STARTINGTHE DATALOG PROGRAM.......................................................................................................................29

FIGURE 6-CONFIGURE TABINDATALOG SOFTWARE............................................................................29

FIGURE 7-DOWNLOADTABINDATALOGSOFTWARE.............................................................................31

DISPLAYAND GRAPHOF DATA ..............................................................................................................................31

MAINTENANCE...................................................................................................................................................32

TROUBLESHOOTING.........................................................................................................................................33

TROUBLESHOOTING(CONT’D)........................................................................................................................34

SPAREPARTSLIST.............................................................................................................................................35

PortaSensII GasDetector C16 Leak Detector

O&MManual

Rev. G,11/07 -3-

SPECIFICATIONS

Range: Dependent on sensormoduleused

Display: Back-litgraphicsliquidcrystaldisplay

Accuracy: Sensordependent but generally±5%ofvalue (limited bycal. gas)

Sensitivity: 1% of sensormodulerange

Repeatability:±1% ofsensormodulerange

Outputs: RS-232 output ofstored gasvalues

0-1VDC analog (requiresoptional output cable)

Memory: 12,000 datapoints

StorageInterval:Programmablefor1,5, 10,and 15 minuteintervals

TypicalCapacity: 8Daysat 1minutestorage interval.

Alarms: Three concentration alarmswithadjustablesetpoints.

Alarmsmaybe setforhigh,low, oroff.

Lowflowand lowbattery alarms

Alarmsdisplayed on LCD and indicated byaudiblebeeper

Power:Dcellbattery,alkaline recommended, 75hoursoperation

Internalrechargeablebatteryforbackup power, 6hoursoperation

115 or220 VACchargersavailable

Operating Temp.: -25º to+55º C

Humidity: 0-95% Non-condensing

DetectorMaterial: Glass filled nylon, PVC, and stainless steel

Accessories: 10”Sampling wand, Teflon lined

Battery charger

Three sparefilters&OutletTube Barbed Fitting

Flowmeter

RS-232 Outputcable(DB9connector)

DataLog PCsoftwareon CD ROM

Storage case

Calibration “T”

Shipping Weight: 3lbs. (1.4Kg.)

PortaSensII GasDetector C16 Leak Detector

O&MManual

Rev. G,11/07 -4-

INTRODUCTION

The SeriesC16 PortaSensII isaportable,batteryoperated instrumentdesigned to

measureavarietyofgasesinambientair.WhileC16 detectorscan onlymeasureonegasata

time,the unitusesinterchangeablesmartsensorssothatitcan be quicklyconverted tomeasure

anothergas.The tablebelowshowsthe currentlyavailablesensormodulesand the

measurementrangesthat can be covered byeachmodule. Notethatthe C16 detectorrange can

be adjusted bythe userforanyfullscalerange betweenthe minimumrange and maximumrange

indicated foreachmodule.Forexample,withan ammoniamodule#00-1010 inserted intothe

unit,the range can be set at anywherebetween 0-50 PPM and 0-500 PPM.

OXIDANTGASES

GAS SENSORNO. MIN. RANGE MAX. RANGE RESOLUTION

Bromine 00-1000 0-1PPM 0-5PPM 0.01 PPM

00-1001 0-5PPM 0-100 PPM 0.1PPM

Chlorine 00-1002 0-1PPM 0-5PPM 0.01 PPM

00-1003 0-5PPM 0-100 PPM 0.1PPM

Chlorine Dioxide 00-1004 0-1PPM 0-5PPM 0.01 PPM

00-1005 0-5PPM 0-100 PPM 0.1PPM

Fluorine 00-1006 0-1PPM 0-5PPM 0.01 PPM

00-1007 0-5PPM 0-100 PPM 0.1PPM

Hydrogen Peroxide 00-1042 0-10 PPM 0-100 PPM 0.1PPM

Iodine 00-1036 0-1PPM 0-5PPM 0.01 PPM

00-1037 0-5PPM 0-100 PPM 0.1PPM

Ozone 00-1008 0-1PPM 0-5PPM 0.01 PPM

00-1009 0-5PPM 0-100 PPM 0.1PPM

GENERALGASES

Ammonia 00-1010 0-50 PPM 0-500 PPM 1PPM

00-1011 0-500 PPM 0-2000 PPM 1PPM

Carbon Monoxide 00-1012 0-50 PPM 0-1000 PPM 1PPM

Hydrogen 00-1041 0-500 PPM 0-2000 PPM 1PPM

00-1013 0-1% 0-10% 0.01%

Oxygen 00-1014 0-5% 0-25% 0.1%

NitricOxide 00-1021 0-50 PPM 0-500 PPM 1PPM

Phosgene 00-1015 0-1PPM 0-5PPM 0.01 PPM

00-1016 0-5PPM 0-100 PPM 0.1PPM

ACIDGASES

Hydrogen Chloride 00-1017 0-10 PPM 0-200 PPM 0.1PPM

Hydrogen Cyanide 00-1018 0-10 PPM 0-200 PPM 0.1PPM

Hydrogen Fluoride 00-1019 0-10 PPM 0-200 PPM 0.1PPM

Hydrogen Sulfide 00-1020 0-10 PPM 0-200 PPM 0.1PPM

Nitrogen Dioxide 00-1022 0-10 PPM 0-200 PPM 0.1PPM

SulfurDioxide 00-1023 0-10 PPM 0-500 PPM 0.1PPM

AcidGases 00-1038 0-10 PPM 0-200 PPM 0.1PPM

(List continueson nextpage)

PortaSensII GasDetector C16 Leak Detector

O&MManual

Rev. G,11/07 -5-

HYDRIDEGASES

Arsine 00-1024 0-500 PPB 0-2000 PPB 1PPB

00-1025 0-10 PPM 0-200 PPM 0.1PPM

Diborane 00-1026 0-500 PPB 0-2000 PPB 1PPB

00-1027 0-10 PPM 0-200 PPM 0.1PPM

Germane 00-1028 0-500 PPB 0-2000 PPB 1PPB

00-1029 0-10 PPM 0-200 PPM 0.1PPM

Hydrogen Selenide 00-1030 0-500 PPB 0-2000 PPB 1PPB

00-1031 0-10 PPM 0-200 PPM 0.1PPM

Phosphine 00-1032 0-500 PPB 0-2000 PPB 1PPB

00-1033 0-10 PPM 0-200 PPM 0.1PPM

00-1034 0-200 PPM 0-2000 PPM 1PPM

Silane 00-1035 0-10 PPM 0-200 PPM 0.1PPM

HYDROCARBONGASES

Ethylene Oxide 00-1039 0-20 PPM 0-200 PPM 0.1PPM

Formaldehyde 00-1040 0-20 PPM 0-200 PPM 0.1PPM

Alcohol 00-1043 0-50 PPM 0-500 PPM 1PPM

00-0144 0-500 PPM 0-2000 PPM 1PPM

Acetylene 00-1057 0-50 PPM 0-500 PPM 1PPM

EachSeriesC16 isacompletebattery-operated measuring instrumentcontaining a

samplepumptodrawairintothe sensormanifold.Agraphicsliquidcrystaldisplaywithback-light

providesgasconcentration displayand alarmindication.The basicinstrumentissoldwithouta

sensormodule.Sensormodulesmustbe ordered separately.Everyunitcomeswithasensor

keeperinwhichthe sensormodulewill be shipped.The SensorKeeperwill holdup to(4)

sensors.If morethan (4)sensorsareordered,ATIrecommendsthatyou purchasean additional

sensorkeepertokeep sensorson biasuntilreadyforuse.The unitispackaged inapadded

plasticcarrying casecontainingallaccessories.

PortaSensII GasDetector C16 Leak Detector

O&MManual

Rev. G,11/07 -6-

UNPACKING

When you receiveyourC16 PortableGasDetector,open the carrying caseand inspect

the contentstobe surethatno shipping damage hasoccurred.The following itemsshouldbe

included inside the case:

1-SeriesC16 PortaSensII GasDetector(without sensormodule)

1-Battery Charger

1-SamplingWand

1 -Flowmeter

3-Replacement filters

1-Spare“D”cell battery

1-OutletTube Barbed Fitting

1 -RS-232 Cable

1 -DataLog PCsoftwareCD ROM

1–Calibration “T”

1–SensorKeeper(containing (1)ormoresensormodules)

Inaddition tothe standarditemslisted above,anyadditionalsensormodulesthatwere

ordered withthe unitwillbe packed inside the carryingcase(unlessspacedoesnotallowdue to

the quantityordered).

FIGURE1–FRONT PANELOVERVIEW(ATI-0401)

PortaSensII GasDetector C16 Leak Detector

O&MManual

Rev. G,11/07 -7-

OPERATION

Sensor/ ChargeLED

The C16 isequipped withasensor/ charge LEDtogivethe useravisualindication that

the sensorisreadyforimmediateuse. ThisLEDwillflashabout every3seconds. The sensor

LEDwillflasheven when the batteriesinthe C16 aretoo lowtorun the instrument.Ifthe

instrument will not start,replacethe D-Celland rechargethe secondary battery.Ifthe sensor/

charge LEDisnotflashing the sensorhaslost BIAS andmayrequireseveral hourstostabilize.

Replacethe D-Celland recharge the secondary battery.

The C16 LeakDetectorisshipped readytousedirectlyout ofthe box.No adjustmentsof

anykind arenecessary.Simplyremovethe instrumentfromthe storage caseand pressand

releasethe green button belowthe display.Theaudiblehornwillbeep onceand the internal

pumpwillbegintopull sampleintothe flowmanifold.

CAUTION:Fortheinstrumenttowork properly,theINLETandOUTLETportsonthe

back oftheinstrumentmustnotbeblockedorobstructed.

When powerisfirstapplied,the LCD displaywill scroll through anumberofdifferent

start-up displays.The meaning ofthesedisplayswill be explained inlatersectionsofthis

manual.However,thesedisplayswill notaffectthe useofthe instrumentinmaking gas

measurementsassoon aspoweristurned on.Letthestart-up displayscyclethrough untilthe

displaystopsat the maindisplay(orpress the SKIPkey). The unit willindicategasconcentration

inlarge numbers,withthe gassymboland unitsof measuretothe rightof the number.Figure2

showshowthe maindisplaywilllookinitially.

P0 PPM

NH3

OFF MENUSMPL

FIGURE2-MAINDETECTORDISPLAY

Tousethe detectorimmediately,removethe samplingwandfromthe carrying caseand

plug it intothe mating connectoron the back ofthe flow manifold.The internalsamplepumpwill

drawgassamplesthrough the wand and displaythe concentration on the LCD.No adjustments

areneeded.However,you shouldrun aresponsetestasdescribed on the nextpage,priorto

using the instrument.

When you havefinished using the detector,press andholdthe green switch(marked Off

on the LCD)until the LCD indicatesthe message “POWERDOWN”.Releasethe switchand the

unit willshut off.

PortaSensII GasDetector C16 Leak Detector

O&MManual

Rev. G,11/07 -8-

RESPONSETEST

Priortousing the detectorforfieldmeasurements, itisrecommended that the unitfirst be

tested forgasresponse.Aresponsetestsimplymeansdrawing asamplefromsometype of

containerthatwillgiveoffthe type ofgasyou arelooking tomeasure.The following are

examplesofmaterialsthatcan be used foraquick responsetest. ContactATI ifyou haveany

questionsabout thismatter.

SensorType Quick TestMaterial

Oxidant Sensors(except H2O2)Dry calciumhypochloriteorliquidbleach

Hydrogen Peroxide Sodiumbisulfiteinplasticbottle

AmmoniaSensor Householdammoniasolution

Carbon Monoxide Cigarettesmoke

Hydrogen No simpletest. Must test withcylinderhydrogen

Oxygen Unit shouldread airlevels

NitricOxide No simpletest. Must test withnitricoxide

Phosgene No simpletest. Must test withphosgene

Hydrogen Chloride Twodropsofconc. HClinplasticbottle

Hydrogen Fluoride Dry calciumhypochloriteorliquidbleach

Hydrogen Cyanide Sodiumbisulfiteinplasticbottle

Hydrogen Sulfide Sodiumsulfide inplasticbottle

Nitrogen Dioxide Dry calciumhypochloriteorliquidbleach

SulfurDioxideSodiumbisulfiteinplasticbottle

Hydride GasesNo simpletest. Must test withhydride gas.

Hydrocarbon Gases Rubbing alcohol

CAUTION: Whenrunningresponse check usinganytypeofliquidsolutions,donot

drawliquidintothewand.Make sure thatyou onlysamplethegaseous

head space over theliquid.

Manyofthesematerialscan producefairlyhigh gaslevelsinclosed containers,soitis

bestwhenrunning aresponsecheck toapproachthe mouthofthe bottleslowlywiththe tipofthe

sampling wand.Thiswill reducethe possibilityofalarge gasexposuretothe sensor.Whilea

high exposurewill do no harm,itcan takequiteafew minutesforsomesensors torecoverto

zerofromhigh levelexposure.The intentofthe responsecheck issimplytoinsurethatthe

sensorisresponding tothe intended gas.

PortaSensII GasDetector C16 Leak Detector

O&MManual

Rev. G,11/07 -9-

SAMPLEINLETOPTIONS

The PortaSensII isshipped withaquickdisconnectinletfittingconnected tothe sample

inlet port. Aflexibleextension wand issupplied inthe kit foruseinprobing around mechanical

equipmenttodetermine the sourceofagasleakorforpulling samplefromaconfined area

without entering the area.The extension wand plugsintothe quick disconnectfitting onthe flow

manifoldatthe backofthe detector.Pleasenotethatthe extension wand islined withTeflon,

whichisinerttomost gasesand vapors.

It ispossibletouseflexibletubing on the inlettoextend the samplepointeven further

than the wand.Ifthisisdone,itisimportanttouseanon-reactiveplastic.Fluorocarbon based

tubing hasproven tobe the bestand isthe onlyalternativeformanyreactivegaseswhen trying

tomeasurelowconcentrations.Othermaterialsmaybe used forhigh range measurements

whereaccuracy isnotamajorconcern,orwherethe userisonlylooking formajorleakage

sources.

No matterwhatmaterialisusedforinletextensions,the internalwallsmustbe keptdry.

Wateron the wallsofthe inlettubing can absorbreactivegasesdue tosolubility.Ifthe inside of

the tubing getswet, simplyallowthe unittopumpnon-condensing ambientairfor10 or15

minutestodryit out.

Anoutlettube fitting isalsosupplied on the flowmanifold.Ordinarily,allowing the small

amountofsampled gastoventatthe back ofthe unitwill do no harm.However,ifsampling for

high concentrationsofgas, orifthe instrument isbeing usedinan enclosedspace, you maywish

toconnect alongerventline totheoutlet sothat sampled gascan be vented toasafelocation.

DISPLAYRESOLUTION

ModelC16 detectorsdisplaygasconcentration witharesolution thatdependsupon the

range ofthe unit.Fullscalerangesof0-4.99 orbelowwill provide resolution of0.01.Ranges

from0-5.0up to0-49.9willprovide resolution of0.1.Fullscalerangesabove50 willhavea

resolution of1.

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