Ampeon AMP-2000V5 Manuel utilisateur

AMP-2000V5 type

Metal & spark diverter

User manual

Jiangsu Ampeon Electronic Engineering Co., Ltd

http://www.ampeon.cn

P r e l u d e

Thanks for using new models AMP series of high performance metal & spark diverter produced

by Jiangsu Ampeon Electronic Engineering Co., Ltd. AMP series products are manufactured with

high quality units, materials and with the utilization of latest microcomputer technology. Jiangsu

Ampeon Electronic Engineering Co., Ltd. continuously practices the design and innovation of the

product and provides excellent products with professional attitude. Furthermore, it responds to the

customers with professional service and benefits each other with the customers.

The manual provides cautions about the installing, parameter setting, troubleshooting and daily

maintenance of metal & spark diverter to the user. In order to assure the proper installing and usage

of the product, please read this manual in detail before installing. Please keep the manual well and

give it to the operator of the machine.

Welcome to visit the website of Jiangsu Ampeon Electronic Engineering Co., Ltd. ：

www.ampeon.cn. The website provides the download of the operation instructions and technical BBS

service.

The following are the cautions that need special attention:

▲Caution！

1. First please carry out the delivery inspection and check whether there is damage caused by

transportation process.

2. After unpacking, please compare with the packing list and check the type, specification and

components of the product. If it does not conform to your order documents or if you have any

questions regarding the product, please contact to the dealer or the service office of our

company.

3. Jiangsu Ampeon Electronic Engineering Co., Ltd. provides services of the three guarantee

period 18 months from the delivery date.

4. Troubles due to lightening strike, water invasion and obvious artificial miss or damage etc.

are not in the range of repair guarantee.

5. Metal & spark diverter series products are important products of the fore-spinning procedure

in cotton spinning mill. But the users in cotton spinning mill should also take integrated

measures in fire protection equipments, selection of material, management regulations etc. to

assure the safety production.

▲Caution！

1. The power supply must first be shut down before the electric wiring.

2. Wiring, repairing & maintenance of the machine should be carried out by electric

professionals.

3. Do not carry out compression test toward the inner components because the semiconductor

units are easy to be broken down by the high voltage and are easy to damage.

4. The circuit board CMOS integrated circuit is apt to static electricity damage. So you should

take the static electricity prevention measure before touching the circuit board with hand.

5. As the machine is installed to the pipe in high place, installing personnel should take safety

measures. Suspending or bracket should be solid to prevent the machine from dropping down.

6. Select safety area to install the equipment, prevent the high temperature & direct shinning and

avoid humidity and splashing of the water drops.

Contents

A. Overview.........................................................................................................................................1

1. Use and structural characteristics.............................................................................................. 1

2. Explanation of the principle...................................................................................................... 2

2.1 Spark diverter................................................................................................................... 2

2.2 Metal diverter................................................................................................................... 2

2.3 Diverter.............................................................................................................................3

3. External dimensions and names of the parts............................................................................. 3

4. Technical parameter...................................................................................................................5

B. Electric wiring and installing........................................................................................................5

1. Electric wiring diagram............................................................................................................. 5

1.1 Explanation of main terminal-X1 electric wiring.............................................................6

1.2 The connection of metal diverter’s signal cable...............................................................7

1.3 Ear-thing and safety..........................................................................................................8

2. Installing....................................................................................................................................8

2.1 Install requirements.......................................................................................................... 8

2.2 The installing of control box.......................................................................................... 10

2.3 The installing of metal detector......................................................................................11

2.4 The installing of diverter................................................................................................ 12

C. Debugging and usage maintenance............................................................................................13

1. Indicative and adjustable parameter of the control panel........................................................13

1.1 Spark inspection unit AMP-TIME SET......................................................................... 13

1.2 Metal diverting unit APU-02..........................................................................................15

2. Fire alarm simulation test........................................................................................................ 19

3. Metal diverting function test and adjustment.......................................................................... 19

D.RS-232 communication................................................................................................................ 21

1. Function of RS-232 communication connector.......................................................................21

2. Special APU-01 human-machine interface............................................................................. 22

E. Troubleshooting........................................................................................................................... 23

F. Appendix....................................................................................................................................... 28

Appendix 1: Diagram showing wiring principle of AMP-2000V5 metal & spark diverter........28

Appendix 2:Diagram of AMP-2000V5 metal & spark diverter installing.................................. 29

Appendix 3:The practice of blowing and carding line fire alarm............................................... 31

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A. Overview

1. Use and structural characteristics

AMP-2000V5 type metal & spark diverter is a new type of textile security

product developed and designed by Jiangsu Ampeon Electron Engineering Co., Ltd.,

which is used in the fore-spinning line and can be directly installed on the conducting

duct of blow room machinery, it can automatically detect and remove the metal

material, sparks and combusting scraps in the fiber fabrics. It is an important

equipment to assure the safety production in the blowing-carding joint production

line or lapping production line. The product has more complete function comparing

with the previous models, and is more prominent in metal & spark diverting

performance. It may find expression in the following points:

a. It has high sensitivity and detection ability toward the metal particles and

sparkle.

b. It has excellent resistance toward the interference from the power supply and

electromagnetism.

c. Automatic calibration and equilibrium electric circuit make the inspection

sensitivity free of drift and difference, and the intelligentized program make it

capable of adapting to different install environment and maintains the best working

condition.

d. The design of automatic sensitivity parameters ranks makes the parameter

programming more simple and efficient.

e. LED of the parameter setting unit has increased to 3 digits. So not only the

metal counting maximum value has reached 999, but the delayed parameter setting

precision has also increased to 0.01 second, and the diverter can be controlled more

accurately.

f. The straight duct that the installing of rapid response diverter needs is very

short and has high efficiency of diverting. So it can assure that the volume of noil

dropping with metal substance is the lowest.

g. Design the collect box to enlarge the noil storage volume and improve the

collect valve, so that the executive structure becomes more reliable.

h. The mesh clapboard of the collect box assures the reliable separation of the

dropped noil and makes the diverter adapt to various scutching procedure of positive

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and negative pressure.

i. The whole machine is convenient and simple, easy to install and debug, and it

does not need special maintenance and care.

j. It has RS-232communication connector and it can communicate with special

APU-01 human-machine and adapt to the computer network management and remote

control of the workshop.

Figure1: Diagram of safety equipment layout in blowing-carding joint

production line

2. Explanation of the principle

2.1 Spark diverter

When the beater of a bale plucker strikes metal material or the spindle end of the

beater is tangled with fiber, it may generate sparks, and the sparks can mix in the

fiber and move into the conducting duct under the action of the wind. When the

cotton fiber mixed with sparkles moves through the high sensitive infrared probe

detecting area, the controlling program will immediately make the fire alarm with

sound and light. Furthermore, while stopping the running of related equipments such

as blower fan etc., the cotton flow with sparkle and combusting scraps are discharged

into collect box to assure that the sparkle will not enter the next procedure and

eliminate the hidden trouble of fire.

2.2 Metal diverter

In cotton noil, there are generally metal sundries such as iron wire scraps, screw,

washer, metal reed and so on. While mixed with fibers, they are transported through

the detecting area of metal probe, the metal probe circuit will drive the diverter after

distinguishing, and then discharge the cotton flow with sundries into the collect box

to prevent the metal sundries from entering the blower equipments in the next

procedure to cause the hidden trouble of fire and the damage of machinery such as

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carding cloth.

2.3 Diverter

Executing structure is composed of A201type rapid diverter and collect box.

A201diverter utilizes three-way air rocking plate type valve structure and has rapid

response speed and small wind pressure loss. The collect box has mesh clapboard to

assure the smooth passing of the air flow and reliable separating of the material that

includes sundries. In the procedure of both positive and negative pressure, this

diverter executive structure can work effectively and it is applicable in the parallel

use of reciprocate bale plucker and disc bale plucker.

3. External dimensions and names of the parts

This equipment is mainly composed of three parts: spark detection control box

(figure2), metal detector (figure3) and diverter (figure4).

Figure 2：Diagram of the control box

Type

Remark

(mm)

Weight

（KG）

300

Applicable toΦ300mm pipe

300

560

380

260

350

Applicable toΦ350mm pipe

350

600

430

260

Table 1：Dimension table of control box

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Figure 3：Diagram of the metal detector

Type

Remark

(mm)

Weight

（KG）

300

Applicable toΦ300mm pipe

325

540

620

415

310

355

350

Applicable toΦ350mm pipe

380

580

660

415

335

350

Table 2：Dimension table of detector

Figure 4：Diagram of the diverter

Type

Remark

(mm)

Weight

（KG）

300

Applicable toΦ

300mm and

Φ350mm pipe

585

355

505

290

335

290

1480

350

Table 3: Dimension of diverter

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4. Technical parameter

a. Sensitivity Metal detection: can detect the steel ball not less than Φ3mm

Spark detection: not less than Φ1mm spark(visual angle not less

than 90 degree)

b. Response time: ≤0.2second

c. Power supply: AC220V±10% ,50HZ（Electromagnetic interference conforms

to related standard of our country）

d. pressure range: 6~8kgf/cm2

e. Sound level of alarm: ＞120db

f. Power: ＜100VA

g. Relay contact output: 10A/240VAC/28VDC

h. Requirement of the environment: temperature -10℃-40℃; relative humidity

（20-75）%RH

B. Electric wiring and installing

In order to reach the best performance of AMP-2000V5 type metal & spark

diverter, proper electric wiring and installing is the most important approach. Before

the installing, please read the following carefully and make further measurement and

evaluation properly with respect to installing environment and condition on the site.

1. Electric wiring diagram

a. Diagram of the front part in control b. Diagram of the hinder part in

box (after the door opens) control box (after the hinder cover

is removed)

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c. Section diagram of control box

Figure 5：Diagram of the inner units in control box

1.1 Explanation of main terminal-X1 electric wiring

Figure 6：Diagram of the main terminal-X1 wiring

a. The connectors 2# and 3# are the incoming line of power supply AC220V. We

should avoid the share of power supply with other equipments that may produce

interference radiation. If possible, please supply the electricity separately. It is

necessary to pay special attention to avoid the phenomenon that on the time of spark

alarm stopping, the power supply of instrument itself cannot be shut down. As the

equipment is installed to the metal pipe, it is recommended that you use the wire over

RVV 1.5mm2.

b. The connectors 4# and 5# can output AC220Vpower supply. It is connected to

the electromagnetic valve coil of the correlated diverter. As the equipment is installed

to the metal pipe, it is recommended that you use the wire over RVV 1.5mm2.

c. The connectors 6# and 7# can provide passive normally closed relay contact

and provide the input circuit to PLC in the control box of the control equipment. With

this, the system can stop when the fire alarm happens. Through the use of 7# and 8#

normally open contacts and with the transformation of intermediate relay, the blower

fan contactor can be directly controlled and the rapid stopping in case of fire alarm

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can be realized.(refer to figure 7). If you use the normally closed contacts 6# and 7#

to connect to the related equipment AC circuit, the rapid stopping can also be realized.

However, it’s not recommended, for the AC circuit may affect the normal working of

the metal detector.

Figure 7: Control the blower fan through the conversion of relay KA1

（recommended）

1.2 The connection of metal diverter’s signal cable

Figure 8：The connection diagram of metal signal cable

1.3 Ear-thing and safety

a. You should earth properly according to the safety standard of local

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