AMF-BRUNS LINEARLIFT AL1 Manuel utilisateur

Operating Instructions

www.amf-bruns.de

LINEAR LIFT AL1

Foreword

Linear Lift AL1 Page 3 of 72

Foreword

Dear Reader,

these Operating Instructions serve to provide all information required

for the safe use of the linear lift.

The linear lift is designed and constructed in accordance with state

of the art technology and recognised safety standards. Persons and

materials can however be endangered, as not all danger areas can

be eliminated if the functional capability is to be maintained. Ac-

cidents caused by these dangers can however be prevented by

strictly observing these Operating Instructions. Over and above this,

the operational efficiency of your linear lift can be used to the full and

unnecessary faults can be prevented.

After reading these Operating Instructions for the first time, keep

them in a safe place for future reference over the entire lifetime of

the linear lift. Chapter 12 of these Operating Instructions contains an

Inspection Log that is required by the technical expert for his / her

annual inspection of the linear lift.

If you sell the linear lift, hand these Operating Instructions over to the

new owner.

All details, figures and dimensions contained in these Operating In-

structions are non-binding. No claims in any form can be derived

from these.

This document must not be reproduced or duplicated, in full or in

part, without the prior, written permission of the manufacturer.

The linear lift must never be converted or modified in any way, wit-

hout seeking the prior, written permission of the manufacturer. The

manufacturer will not be held responsible in any way whatsoever if

conversions or modifications are carried out without authorisation.

Use only original spare parts or spare parts which have been appro-

ved of by the manufacturer. If spare parts other than these are

used, this can have a negative effect on the specified characteris-

tics, the functionality and safety of the linear lift. Using non-original or

unauthorised spare parts will render the guarantee null and void.

Contact our customer service department to order spare parts or

accessories. The spare parts catalogue can be found in the service

section of our Internet site (see Chapter 15, page 70).

Foreword

Page 4 of 72 Linear Lift AL1

Explanation of symbols and signs

To improve understanding, the following conventions should be met

for these Operating Instructions:

The following conventions are used to highlight important informati-

on:

DANGER!

y warns of a situation of immediate danger, which will lead to seve-

re or fatal injuries if not avoided.

ARNING!

y warns of a potentially dangerous situation, which will lead to se-

vere or fatal injuries if not avoided.

CAUTION!

y warns of a potentially dangerous situation, which will lead to slight

or minor injuries or material damage if not avoided.

TTENTION!

...warns of a potentially dangerous situation, which can cause mate-

rial damage, if not avoided.

...contains general notes and useful information.

...gives a reference to important information in other sections and

documents.

Some text passages serve a special purpose. These are identified

as follows:

y Lists.

 Instructional text, e.g. a sequence of activities.

Foreword

Linear Lift AL1 Page 5 of 72

Meaning of directions:

If directions are given in the text (in front of, front, behind, rear, right,

left), these directions relate to the normal direction of travel of the

vehicle.

Contents

Page 6 of 72 Linear Lift AL1

Contents

1 Safety ..............................................................................8

1.1 Proper Use........................................................................... 8

1.2 Improper Use....................................................................... 9

1.3 Personnel Requirements...................................................... 9

1.4 Product Monitoring .............................................................10

1.5 Danger Zone.......................................................................10

1.6 Safety Devices .................................................................... 11

1.6.1 Guardrails ................................................................. 11

1.6.2 Roll-off guard............................................................ 11

1.7 Safety and Accident Prevention Regulations....................... 11

2 Description .................................................................... 13

2.1 Layout and Function ...........................................................13

2.1.1 Platform....................................................................14

2.1.2 Transfer plate ...........................................................16

2.1.3 Lifting unit .................................................................16

2.1.4 Hydraulic system ...................................................... 17

2.2 Rating Plate......................................................................... 17

2.3 Technical Data ....................................................................18

2.4 Operating Controls..............................................................19

3 Transportation............................................................... 21

4 Installation / Commissioning ......................................... 21

5 Operation...................................................................... 22

5.1 Safety Regulations for Operation ....................................... 22

5.2 Switching OFF in an Emergency (Emergency Stop)........... 24

5.3 Switching the linear lift ON ................................................. 24

5.4 Switching the linear lift OFF ................................................ 24

5.5 Lowering the Platform........................................................ 25

5.6 Raising the Platform........................................................... 27

6 Emergency Mode ......................................................... 30

6.1 Raising in the Emergency Mode ........................................ 30

6.2 Lowering in the Emergency Mode ..................................... 32

7 Maintenance and Repair .............................................. 34

7.1 Safety Regulations for Maintenance and Repair ................ 34

7.2 Routine Maintenance Work................................................ 35

7.2.1 Service life of components ...................................... 35

7.2.2 Maintenance schedule ............................................ 35

7.2.3 Maintenance record ................................................ 35

7.3 Functional Test of the Safety Devices ................................ 36

7.4 Inspection of the Hydraulic Hoses. .................................... 36

Contents

Linear Lift AL1 Page 7 of 72

7.5 Yearly Inspection................................................................36

7.6 Maintenance and Inspection Record ................................. 37

8 De-Commissioning and Conservation ..........................38

9 Disposal.........................................................................38

10 Faults and Troubleshooting ..........................................39

11 Fine Adjustments ..........................................................42

11.1 Roll-Off Guard ....................................................................42

11.2 Transfer Plate.....................................................................43

11.3 Split Platform: Adjusting the Platform Segments ................44

11.4 Elbow Joints.......................................................................45

11.5 Adjusting the Panorama Platform.......................................48

11.6 Arrester Hooks...................................................................50

11.7 Micro-Switches .................................................................. 51

12 Inspection Log...............................................................56

12.1 Inspection Log Master Data Sheet..................................... 57

12.2 Inspection List ....................................................................58

12.3 Inspection Results..............................................................59

13 Electrical Circuit Diagrams ...........................................67

14 Hydraulic Circuit Diagram .............................................69

15 Customer Service ......................................................... 70

16 Declaration of Conformity..............................................71

Safety

Page 8 of 72 Linear Lift AL1

1 Safety

CAUTION!

There are a number of risks of suffering personal injury and material

damage involved in the operation and maintenance of the linear lift.

Therefore:

y It is imperative, that these Operating Instructions are read

thoroughly before operating your linear lift. Always observe the

notes and information contained therein, in particular the safet

instructions.

y If these Operating Instructions or parts thereof are lost

or become illegible, please request a new copy from the manu-

facturer.

Prerequisite to the safe handling and trouble-free operation of the li-

near lift is a thorough knowledge of the applicable safety information

and the safety regulations.

It is therefore imperative that this Chapter is read thoroughly before

operating the linear lift and that the instructions and warnings herein

are strictly observed. The safety information and warnings, given at

the appropriate places in the following Chapters, must also be

strictly observed. The manufacturer will not be held responsible if

safety information and warnings are not observed.

In addition to the information given in these Operating Instructions,

local legislative regulations must be taken into consideration, in par-

ticular those regarding safety and accident prevention.

1.1 Proper Use

The linear lift must only be used for lifting and lowering disabled per-

sons seated in wheelchairs or empty wheelchairs. By using the line-

ar lift, persons can be embarked into or disembarked from the ve-

hicle to which it is fitted.

When doing so, the linear lift is operated by an accompanying per-

son who does not ride on the platform. Unless of course the person

in the wheelchair is also the driver of the vehicle.

Proper use also includes strictly adhering to the information given in

these Operating Instructions.

Safet

Linear Lift AL1 Page 9 of 72

ARNING!

If the linear lift is used for any other purpose than that described

above, this may result in dangerous situations for persons or materi-

al damage being caused.

Therefore:

y Only use the linear lift for the purpose for which it was intended.

y Always adhere to information given in these Operating Instruc-

tions.

y Do not use the linear lift

or any other purposes, particularly those

given in Section 1.2. These are deemed to be improper use.

1.2 Improper Use

Any type of use, other than that mentioned in section 1.1 is deemed

to be improper use.

The linear lift is deemed to be improperly used if for example:

y for lifting and lowering goods (exception: empty wheelchairs),

y for lifting and lowering persons who are not seated in a

wheelchair,

y it is used as a link bridge or

y it is used by incompetent persons.

1.3 Personnel Requirements

The linear lift must only be handled by persons who:

y who are of legal age,

y have been instructed in how to operate the linear lift,

y have read and understood these Operating Instructions,

y have proven their ability to operate the linear lift to the vehicle's

owner,

y have been expressly assigned by the vehicle's owner to operate

the linear lift,

y have the technical knowledge to operate the wheelchair's brakes

and switch the motors of electrically driven wheelchairs ON and

OFF and

y who are in a position to adapt themselves to the particular beha-

viour and needs of disabled persons.

Transportation, installation, commissioning, maintenance, repair,

fault finding and disposal of the linear lift must only be carried out by

persons with the corresponding technical training and experience.

Safety

Page 10 of 72 Linear Lift AL1

1.4 Product Monitoring

Please contact AMF-Bruns GmbH & Co. KG immediately if faults or

problems are encountered when operating your linear lift or if ac-

cidents or "near-misses" occur.

AMF-Bruns will effect a solution to the problem with your help and

the knowledge gained will flow into future projects.

NOTE

Guarantee work on the linear lift must only be carried out with the

prior agreement of AMF-Bruns GmbH & Co. KG.

The costs of such work will not be accepted by AMF-Bruns without

prior agreement.

If damage occurs, AMF-Bruns GmbH & Co. KG will require the serial

number, the year built as well as a description of the damage and if

possible, a photograph of the damage.

1.5 Danger Zone

The danger zone is any area on, below or within the range of mo-

vement of the platform, as well as around the drive and carrier sys-

tem, in which persons are exposed to the risk of injury or damage to

health.

CAUTION!

Risk of injury through movements of the linear lift.

There are a number of risks of personal injury if standing within the

danger zone.

Therefore:

y Only operate the linear lift if there are no persons standing within

the danger zone.

y Keep the danger zone under observation and stop the linear lift if

any persons enter the danger zone.

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