Ametek T Manuel utilisateur

Type T Series Operation Manual

for T, T-1, T-1-CPF, T-2, T-3, and Systems F

Contents

Overview ............................................................. 1

Introduction ............................................................1

Features and Parts Lists..................................................3

Safety Instructions ................................................ 6

Warnings, Cautions, and Notes...........................................6

Setup .................................................................. 7

Assembly ...............................................................7

Operation and Maintenance .................................... 9

Generating Pressure.....................................................9

Priming................................................................10

Connection Diagram ............................................. 13

Crystal Reference Indicators ............................................13

Speciﬁcations ...................................................... 14

Support .............................................................. 15

Troubleshooting .......................................................15

Fitting Kits and Spare Parts .............................................19

Appendix A: Assembly Drawings and Parts Lists..........................21

Returning product to AMETEK ..........................................28

Warranty ..............................................................28

Overview 1

TypeT Pump Operation Manual

Overview



INTRODUCTION

The Type T Series hand pump, mounted on a drip pan with a manifold assembly, is capable of producing pressures up to 1000 bar/15 000 psi.

These units are self-contained pressure sources designed to test instruments. They may be used to calibrate pressure gauges or to set hydraulic relief valves

and pressure switches. These units produce pressure to test components or systems, and work independently of other pressure sources. CPFversions include

Crystal Pressure Fittings (CPF), which allow users to produce leak-free seals without tools or thread tape. CPF ttings also include a self-venting weep hole to

help assure a safe disconnection from a pressurized system.

U.S. Patent No. 8,794,677

T, T-1, and T-2 pumps1may be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. T-3 pumps ship as part of a complete

comparator testing kit, including four analog test gauges and necessary mounting tools and ttings, all housed in a rugged metal carrying case. For more

details on T-3 comparator testing kits, refer to T-3 Pumps for Hydraulic Comparator Kits on page 2.

All Type T Series Pump Systems include the most commonly used pressure ttings, seals, etc., all packaged in a carrying case with a custom insert.

1T designates a pump only. T-1 designates a pump with a manifold and tools. T-2 designates a pump with manifold, tools, and a carrying case.

T, T-1, and T-2 Pumps

Pressure Medium O-rings Pump System

T-1 Water *Buna-N FWB

T-1- CPF Oil or Water *Viton® FOV or FWV

T-1/VITON Water *Viton® FWV

T-1/EPT Water *EPT FWE

T-1/OIL Oil Buna-N FOB

T-1/OIL/VITON Oil Viton® FOV

T-1/OIL/EPT Oil EPT FOE

* Water is a 50/50 mixture of water and Isopropyl Alcohol.

TypeT Series Pump System

Overview 2

TypeT Pump Operation Manual

T-3 Pumps for Hydraulic Comparator Kits

With 160, 600, 5000, and 10 000 psi Gauges

Cal. Certication

with Data

Pressure

Medium O-rings

T-3 No Water *Buna-N

T-3/EPT No Water *EPT

T-3/VITON No Water *VITON

T-3/OIL No Oil Buna-N

T-3/OIL/EPT No Oil EPT

T-3/OIL/VITON No Oil VITON

T-3/C Yes Water *Buna-N

T-3/C/EPT Yes Water *EPT

T-3/C/VITON Yes Water *VITON

T-3/C/OIL Yes Oil Buna-N

T-3/C/OIL/EPT Yes Oil EPT

T-3/C/OIL/VITON Yes Oil VITON

With 30, 600, 3000, and 5000 psi Gauges

Cal. Certication

with Data

Pressure

Medium O-rings

T-3A No Water *Buna-N

T-3A/EPT No Water *EPT

T-3A/VITON No Water *VITON

T-3A/OIL No Oil Buna-N

T-3A/OIL/EPT No Oil EPT

T-3A/OIL/VITON No Oil VITON

T-3A/C Yes Water *Buna-N

T-3A/C/EPT Yes Water *EPT

T-3A/C/VITON Yes Water *VITON

T-3A/C/OIL Yes Oil Buna-N

T-3A/C/OIL/EPT Yes Oil EPT

T-3A/C/OIL/VITON Yes Oil VITON

With 2, 42, 210, and 350 kg/cm² Gauges

Cal. Certication

with Data

Pressure

Medium O-rings

T-3AM No Water *Buna-N

T-3AM/EPT No Water *EPT

T-3AM/VITON No Water *VITON

T-3AM/OIL No Oil Buna-N

T-3AM/OIL/EPT No Oil EPT

T-3AM/OIL/VITON No Oil VITON

T-3AM/C Yes Water *Buna-N

T-3AM/C/EPT Yes Water *EPT

T-3AM/C/VITON Yes Water *VITON

T-3AM/C/OIL Yes Oil Buna-N

T-3AM/C/OIL/EPT Yes Oil EPT

T-3AM/C/OIL/VITON Yes Oil VITON

With 200, 4000, 21000, and 35 000 kPa gauges

Cal. Certication

with Data

Pressure

Medium O-rings

T-3AN No Water *Buna-N

T-3AN/EPT No Water *EPT

T-3AN/VITON No Water *VITON

T-3AN/OIL No Oil Buna-N

T-3AN/OIL/EPT No Oil EPT

T-3AN/OIL/VITON No Oil VITON

T-3AN/C Yes Water *Buna-N

T-3AN/C/EPT Yes Water *EPT

T-3AN/C/VITON Yes Water *VITON

T-3AN/C/OIL Yes Oil Buna-N

T-3AN/C/OIL/EPT Yes Oil EPT

T-3AN/C/OIL/VITON Yes Oil VITON

With 11, 42, 350, and 700 bar gauges

Cal. Certication

with Data

Pressure

Medium O-rings

T-3/BARS No Water *Buna-N

T-3/BARS/EPT No Water *EPT

T-3/BARS/VITON No Water *VITON

T-3/BARS/OIL No Oil Buna-N

T-3/BARS/OIL/EPT No Oil EPT

T-3/BARS/OIL/VITON No Oil VITON

T-3/BARS/C Yes Water *Buna-N

T-3/BARS/C/EPT Yes Water *EPT

T-3/BARS/C/VITON Yes Water *VITON

T-3/BARS/C/OIL Yes Oil Buna-N

T-3/BARS/C/OIL/EPT Yes Oil EPT

T-3/BARS/C/OIL/VITON Yes Oil VITON

* Water is a 50/50 mixture of water and Isopropyl Alcohol.

T-3 Hydraulic

Comparator Testing Kit

Overview 3

TypeT Pump Operation Manual



FEATURES AND PARTS LISTS

Type T Series hand pumps may be ordered with either oil or a water/alcohol mixture as the pressure medium. There are three available seal packages for the

system: Buna-N, Viton®, and EPT.

All Type T Series hand pumps feature a vent valve, and dual volume control for rapid pressure increase at lower pressures and easier pumping at higher

pressures. T-1, T-2, and T-3 models include a dual pressure port manifold with ne adjust, plus replacement o-rings and a set of service tools.

Refer to Figure 3 on page 25 for more details on the included tools.

T-1 and T-2–

Included Parts

Reference and Device Under Test Pressure Ports

Part Number Description

T-134 15/16-20 Male to 1/4" NPT Female Adapter

T-135 15/16-20 Male to 1/2" NPT Female Adapter

T-1-CPF–

Included Parts

Reference and Device Under Test Pressure Ports

Part Number Description

5255 CPF Male to 15/16-20 Male Adapter (2)

4715 MP Female to 1/4" Female NPT Fitting

T-3 –

Included Parts

Reference and Device Under Test Pressure Ports

Part Number Description

T-134 15/16-20 Male to 1/4" NPT Female Adapter

T-135 15/16-20 Male to 1/2" NPT Female Adapter

– Set of 4 Test Gauges*

* For more details refer to T-3 Pumps for Hydraulic Comparator Kits on page 2

and to Figure 4 on page 26.

Pump Handle

Valve Rod Selector

CPF Fitting

Reservoir Tube

Vent Valve

Check Valve Plug

NPT Union Body

Fine Adjust

Manifold Assembly

Fill and Vent Relief Plug

Check Valve Plug

Overview 4

TypeT Pump Operation Manual

Hydraulic Fluid

Type T Series Pump Systems are only available delivered empty. You will still need to specify what uid type you are going to use (for example; FOV for Oil or FWV for Water).

Ordering a Pump System

Any Type T Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering

scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.

Reference Indicator Reference Indicator Included Pump System

HPC500 Series ...HPC500 No...-NONE System F (T-1) .............-FWB

System F (T-1/Viton).......-FWV

System F (T-1/EPT) ........-FWE

System F (T-1/Oil) .........-FOB

System F (T-1/Oil/Viton) ...-FOV

System F (T-1/Oil/EPT).....-FOE

Parts Included with Pump Systems for JOFRA Reference Indicators

System F

FWB

(T-1)

FWV

(T-1/Viton)

FWE

(T-1/EPT)

FOB

(T-1/Oil)

FOV

(T-1/Oil/Viton)

FOE

(T-1/Oil/EPT)

Part Number Description

T-134 15/16-20 Male to 1/4" NPT Female Adapter 

T-135 15/16-20 Male to 1/2" NPT Female Adapter 

T-786 1/4" NPT Male to 1/4" BSP Female Fitting 

127400 *1/4" NPT Male to 1/8" BSP Male Fitting 

127401 *1/4" BSP Female to 1/8" BSP Male Fitting 

127402 *1/8" Bonded Seals 

60R120 1/4" Bonded Seals 

404203 *Test Leads; Red & Black, including clips 

60I104 Pack Tape (1 roll) 

124004 Shoulder Strap 

124304 Aluminum Carrying Case 

* Included with HPC.

SAMPLE PART NUMBERS

HPC-NONE-FWB ..........System F pump system (for HPC500), for use with water.

HPC-NONE-FOE ...........System F pump system (for HPC500), for use with oil.

HPC500-700G-FOB........System F pump system for use with oil with a 0.82 to 35 bar HPC500 included.

Overview 5

TypeT Pump Operation Manual

Parts Included with Pump Systems for Crystal Reference Indicators

System F

FOV and FWV

(T-1-CPF)

Part Number Description

5255 CPF Male to 15/16-20 Male Adapter (2

)

MPF15K-1/4FPT CPF Female to 1/4" NPT Female Fitting 

MPF-1/4BSPF CPF to 1/4" BSP Female Fitting 

MPF-1/8MPT *1/8" MPT Fitting (for 30 Series Calibrator) (2

)

60R120 1/4" Bonded Seals (

)

1351 *Test Leads; Red & Black, including clips 

5249 Protective Vinyl Cap (

)

60I104 Pack Tape (1 roll) 

124004 Shoulder Strap 

124304 Aluminum Carrying Case 

* The MPF-1/8MPT ttings and 1351 Test Leads are included only with Pump Systems for the 30 Series Calibrator.

Ordering a Pump System

Any Type T Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering

scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.

Reference Indicator Reference Indicator Included Pump System Liquid

nVision .........NV No...-NONE System F (T-1-CPF) ...-FOV Drained...-E

30 Series........IS30 System F (T-1-CPF) ...-FWV

XP2i ............XP2i

m1..............M1

HPC40 Series ...HPC40

SAMPLE PART NUMBERS

NV-NONE-FOV-E .......System F pump system (for nVision) drained of uid, for use with oil.

IS30-NONE-FWV-E ....System F pump system (for 30 Series) drained of uid, for use with water.

15KPSIXP2i-FWV-E ...System F pump system, drained, for use with water, with a 15 000 psi XP2i gauge included.

Hydraulic Fluid

Type T Series Pump Systems are only available delivered empty. You will still need to specify what uid

type you are going to use (for example; FOV for Oil or FWV for Water).

Safety Instructions 6

TypeT Pump Operation Manual

Safety Instructions



WARNINGS, CAUTIONS, AND NOTES

! WARNINGS:

• Do not connect any external pressure source to this instrument. This unit is designed to test pressure measuring devices connected to the manifold

only. Pressure from an external source can result in explosion of the liquid reservoir and possible bodily injury.

• This pump produces pressure up to 15 000 psi. The pressure rating of tubing and ttings used to connect the pump to the test device should exceed

15 000 psi.

• Do not operate above 15 000 psi/1000 bar.

! CAUTIONS:

• To prevent the reservoir from overowing upon venting, the volume of oil pumped should never exceed the reservoir volume.

• Never operate the pump without uid in the reservoir. The piston and o-rings require lubrication.

• Do not operate the ne adjust knob above 3500 psi.

• The vent plug must be open to operate this instrument.

Notes: All wetted parts are stainless steel, Monel, or Buna-N. Optional o-ring materials are Viton and EPT .

Setup 7

TypeT Pump Operation Manual

Setup



ASSEMBLY

1 Open the vent valve.

2 Attach the pressure manifold to the pump body.

Manifold Assembly

Setup 8

TypeT Pump Operation Manual

3 Close the vent valve.

Note: If using the T-1-CPF, ll with test uid through the gauge connections. This may take approximately 15 minutes.

Note: It may be necessary to prime the pump, particularly for rst time use, or if the pump has been inactive for an extended period of time.

Refer to Priming on page 10 for instructions on priming the pump.

4Pull the pump handle to the top of its stroke.

5 Pull out the valve rod selector to select the low pressure/high volume setting.

6 Gently operate the pump handle until test uid lls the top of the pressure ports on the pressure manifold.

Note: Lightly tap the manifold to make sure that any air bubbles sticking to the walls or in low ow areas are released to oat to the surface.

7 Attach the reference instrument and the device under test to the manifold.

Note: If CPF Fittings are used in your pressure system, remaining air can be purged by applying 10 psi or less and loosening the CPF tting closest to the pres-

sure device. When uid and air escape from the CPF weep hole, that portion of the system is purged. Repeat this process for each pressure device in the

pressure system which is connected to a CPF tting.