ALLIED ELECTRONICS NeXGen Manuel d'installation

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

October 18, 2018 Page I

ALLIED ELECTRONICS, INC

NeXGen Controller

Installation and Start Up Guide

ALLIED ELECTRONICS, INC

1414 Radcliffe St., Suite 120

BRISTOL, PA 19007-0624

PHONE: 215.785.6200

FAX: 215.785.0230

NeXGen-to-Gilbarco/Bennett

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

October 18, 2018 Page II

Table of Contents

1General Information.............................................................................................................. 1-1

1.1 Installation Environment .....................................................................................................1-1

1.2 Wiring................................................................................................................................. 1-1

1.2.1 Field Wiring.................................................................................................................1-1

1.2.2 Internal Wiring.............................................................................................................1-1

1.2.2.1 Introduction ..........................................................................................................1-1

1.2.2.2 Planning ...............................................................................................................1-1

1.2.2.3 Execution..............................................................................................................1-2

1.2.2.4 Testing .................................................................................................................1-2

1.3 Power and Data line protection ..........................................................................................1-3

1.4 Warranty.............................................................................................................................1-3

1.5 FCC Warning......................................................................................................................1-3

1.6 Overview.............................................................................................................................1-4

2Installation Information ........................................................................................................ 2-5

2.1.1 Procedures ..................................................................................................................2-5

2.2 Configuration Diagram........................................................................................................2-7

2.2.1 NeXGen to Gilbarco/Bennett.......................................................................................2-7

2.3 Communication Cable and RJ45 Pin Assignments ............................................................2-8

2.3.1 POS Communication ................................................................................................... 2-8

2.3.1 Gilbarco Pump and CRIND Communication................................................................2-9

2.3.2 Gilbarco Security Module Communication ................................................................2-10

2.3.3 Bennett Dispenser Communication ...........................................................................2-11

2.3.4 Bennett/Verifone CAT Communication...................................................................... 2-11

2.3.5 OPW OPT .................................................................................................................2-12

2.3.6 Tank Gauge Communication.....................................................................................2-13

2.3.6.1 Veeder Root TLS 250/350..................................................................................2-13

2.3.6.2 Veeder Root TLS 450.........................................................................................2-13

2.3.6.3 Red Jacket ST....................................................................................................2-14

2.3.6.4 Omntec...............................................................................................................2-15

2.3.6.5 OPW EECO .......................................................................................................2-15

2.3.6.6 Incon Tank Sentinel ...........................................................................................2-16

2.3.6.1 TS-550EVO........................................................................................................2-16

2.3.7 Car Wash Communication.........................................................................................2-17

2.3.7.1 Ryko III and Kesseltronics Standard.................................................................. 2-17

2.3.7.2 Ryko IV (S/N less than 166600), Unitec POS 4000, Portal Ti, Exacta & DRB... 2-17

2.3.7.3 Unitec Enterlink, Smart terminal and Ryko IV (S/N 166600 or greater) .............2-18

2.3.7.4 PDQ....................................................................................................................2-18

2.3.7.5 Kesseltronics Advanced dual bay via the MUX PAP isolator box...................... 2-19

2.3.8 Fuel Price Sign Communication ................................................................................2-20

2.3.8.1 Daktronics Fuel Price Sign (Minimum version required is 5.8) ..........................2-20

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

October 18, 2018 Page III

2.3.8.2 Future Media Displays Fuel Price Sign..............................................................2-20

2.3.8.3 PWM Fuel Price Sign.........................................................................................2-20

2.3.8.4 Skyline Fuel Price Sign ......................................................................................2-21

3Programming......................................................................................................................... 3-1

3.1 Gilbarco Addressing...........................................................................................................3-1

3.1.1 Gilbarco CRIND Jumper Settings................................................................................3-1

3.1.2 Gilbarco Distribution Box Jumper Settings.................................................................. 3-2

3.1.3 Gilbarco Dispenser, CRIND and OPW OPT Addressing ............................................3-3

3.1.4 Gilbarco Blending Dispensers.....................................................................................3-4

3.1.5 Gilbarco Security Module (GSM) for Debit .................................................................. 3-7

3.1.6 Bennett Dispenser and Card reader Addressing.........................................................3-8

3.2 NeXGen Parameters Values and Options..........................................................................3-9

3.3 Gilbarco Keypads .............................................................................................................3-10

3.4 Bennett/Verifone CAT Keypads........................................................................................3-36

3.5 Peripheral Devices ...........................................................................................................3-37

3.5.1 Tank Gauge Systems ................................................................................................3-37

3.5.2 Car Wash Controllers................................................................................................3-38

3.5.3 Fuel Price Signs ........................................................................................................3-39

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

October 18, 2018 Page 1-1

1General Information

1.1 Installation Environment

1. The Allied Electronics NeXGen Controller (NeXGen) operates on 115 VAC @60Hz,

36 Watts. The NeXGen controller is supplied with approximately 8feet of 115 VAC

power cord, and should be connected to an approved isolated ground receptacle on

its own dedicated circuit. The NeXGen must be installed in a temperature controlled

environment (between 320F and 1000F).

2. The controller must be installed in accordance with the National Electrical Code

(NFPA 70), the Automotive and Marine Service Station Code (NFPA 30A), and all

state and local electrical codes.

3. The controller must be installed indoors, above the Class 1, Division 2 Hazardous

location.

4. The controller is designed for use with peripheral devices which are UL Listed.

1.2 Wiring

1.2.1 Field Wiring

All field wiring (that is, all wiring connected directly to dispensing devices) should be

oil and gas resistant, as required by Paragraph 501-13 of the NEC, and should be

sealed in accordance with Article 500 of the NEC.

1.2.2 Internal Wiring

1.2.2.1 Introduction

a. The purpose of this section is to provide a list of installation practices that we feel are

crucial to ensure error-free communications.

b. All cabling must comply with Local, State, and Federal building codes.

c. Data connections between the Forecourt Controller (SSC or NeXGen) are to be made with

CAT-5 Cable compliant with TIA/EIA-568-B or better.

d. Proper cable installation techniques go a long way to preventing data loss.

1.2.2.2 Planning

a. Pull cables in continuous runs.

b. Do not splice any communications cables.

c. Separate all cables from fluorescent lighting ballasts and neon sign transformers by at least

4 feet.

d. Separate all cables from electrical supply conductors by at least 2 feet.

e. Provide extra wire for service loops at the termination points but do not leave more than is

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

October 18, 2018 Page 1-2

required.

1.2.2.3 Execution

a. Maintain the natural twist of the cable.

i. The cables have four pairs of twisted wires that can very easily lose their ability to

reject electromagnetic interference when unraveled.

ii. Pay-out cable from spools so that the spool rotates.

b. Avoid kinking and over-stressing the cable.

i. Kinks not only pick up interference, but can cause the jacket to chafe and internal

conductors to break.

ii. Never exert more than 25 pounds of tension when pulling a communications cable.

c. Provide a generous bend radius whenever the cable turns a corner.

i. Never bend the cable more than 90 degrees.

ii. Limit the bend to a 3 inch radius.

iii. Use a 1 pound coffee can as a guide.

d. Support all cabling in both horizontal and vertical planes.

i. Unsupported horizontal cable runs, especially above drop ceilings, are problematic.

ii. In the event that cable trays are not available, the cabling can be secured with zip-

ties, hook clips, J-hooks, or plastic coated staples provided they are spaced no

greater than 2’ apart.

iii. Do not use utility piping or drop ceiling grid-work to secure or support communications

cables.

e. Protect the cable from mechanical damage and install appropriate fire blocking whenever

cables pass through floors or walls.

f. Install carefully all zip-ties ensuring that they do not bite into the cable through excessive

force.

g. Label both ends of all cables.

h. Use the proper punch down tool and ensure it is set properly.

i. Remove as little of the jacket as possible.

ii. Untwist the conductors as little as possible.

1.2.2.4 Testing

a. Inspect thoroughly all cables for damage after they are pulled and before they are bundled or

otherwise secured.

b. Perform a continuity test of all pairs.

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

October 18, 2018 Page 1-3

1.3 Power and Data line protection

Allied Electronics recommends that the controller be installed with the appropriate

power and data line protection devices in order to protect against power surges,

transients, low voltage (brown outs), and lightning.

Note: Due to the magnitude of power that’s contained within a lightning strike it’s

impossible to totally eliminate the possibility of damage, but we feel with the introduction

of high quality protection devices the incidence of failure can be greatly reduced.

1.4 Warranty

The controller has a one year parts warranty only, from date of installation, which can

either be phoned in or submitted using the warranty registration card enclosed with

every controller. If the start up information is not registered with our office within thirty

(30) days of installation, warranty will begin from the date of shipment. Allied will

warrant the controller against defects but not against physical damage or improper

installation. All controllers being returned "under warranty" must be accompanied with

an Allied RMA number. When calling Allied for an RMA number, you will be asked for

the controller serial number, located on the base unit, and a description of the problem.

1.5 FCC Warning

This equipment generates, uses, and can radiate radio frequency energy and if not

installed and used in accordance with the instruction manual, may cause interference

to radio communications. It has been tested and found to comply with the limits for a

Class "A" computing device pursuant to Subpart B of Part 15 of the FCC Rules, which

are designed to provide reasonable protection against such interference when

operated in a commercial environment. Operation of this equipment in a residential

area is likely to cause interference, in which case the user, at his own expense, will be

required to take whatever measures may be required to correct the interference.

Changes or modifications not expressly approved by the party responsible for

compliance could void the user's authority to operate the equipment.

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

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1.6 Overview

The NeXGen controller interfaces to the following devices:

Gilbarco Dispensers & CRINDs

1. Gilbarco dispensers via the 20/30/45 mA current loop & RS485 4-port board,

which is connected to the manufacturer’s Universal Distribution Box.

2. Gilbarco Generic CRINDs Monochrome / Info-Screen Graphics displays and Cash

acceptors via the 20/30/45 mA current loop & RS485 4-port board which is

connected to the Universal Distribution box.

3. GSM (Gilbarco Security Module) is required for CRIND systems with debit

support. The controller communicates to the GSM via an RS-232 port.

Point - Of -Sale (POS)

1. Generic PC based Point -Of -Sale Computer via an RS-232 port or Ethernet port,

supporting the ANDI protocol interface.

OPW OPT and IPT

1. OPW OPT and IPT via an RS485 port. Software Version 18.01A, or newer, must be

installed in the OPT.

Tank gauge

1. Veeder-Root TLS 250, 350 & 350R or equivalent tank gauge system via an RS-

232 port.

2. Any Tank Gauge system that supports the Veeder Root protocol.

Car Wash

1. Ryko III, Ryko IV, Unitec POS 4000, Unitec/Enterlink, Unitec Portal Ti, Unitec Smart

Terminal, PDQ, Kesseltronics and Exacta Car Wash controllers via a fully populated

RS-232 board.

2. Ryko compatible controllers

Fuel Price Sign

1. Daktronics, Future Media, PWM, Skyline, Sunshine Price sign via a fully populated

RS-232 board.

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2Installation Information

2.1.1 Procedures

1. Hardware Installation

a. Attach the two mounting brackets to the NeXGen controller as shown in

figure 2.

b. Mount the NeXGen controller unit to the mounting area using the mounting

holes as shown in figure 2. Underwriters Laboratories (UL) requires that

NeXGen be mounted horizontally to the floor on a shelf perpendicular to the

wall. The bottom of the unit, with the CF access panel, should lay flat on the

mounting surface. The mounting brackets secure NeXGen to the mounting

surface.

c. Route and connect all communication cables as labeled. Refer to

“Configuration Diagrams” section (see figure 3).

d. Apply AC power to unit by turning the power switch to the ON position (see

figure 4).

LEDs:

Grn-power

Red-CF access

Figure 1Figure 2

Figure 3Figure 4

Mounting

Holes (4)

NeXGen

(Top View)

Ports for

peripheral

connections

Ethernet Port

(Optional POS)

Power

Connection &

On/Off Switch

Bottom

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

October 18, 2018 Page 2-6

2. Startup and System Beep Sequence

Once the NeXGen system is powered up, the controller will beep indicating the

following events have been successful:

a. One beep-the NXG operating system is starting up.

b. Two beeps-the application software is loading.

c. Three beeps-NXG has received an IP address from the DHCP server.

2. Programming steps

a. Program the dispensers*.

b. Program the NeXGen controller via the POS**.

Note* -Dispenser programming is not within the scope of this manual.

Note** -It is not within the scope of this manual to supply complete step-by-step

POS programming instructions.

NeXGen Gilbarco/Bennett -Installation and Start Up Guide

October 18, 2018 Page 2-7

2.2 Configuration Diagram

2.2.1 NeXGen to Gilbarco/Bennett

This figure describes the NeXGen to Gilbarco/Bennett system installation with the OPT and the IPT.

* Note: denotes alternative POS connectivity options (RS232 vs. Ethernet)

Communication Ports

CH 1- POS ………….. On board RS-232 port

CH 2- Tank Gauge (Optional) ………….. On board RS-232 port

CH 3- Carwash (Optional) ………….. On board RS-232 port

CH 4- RS232 supported devices ………….. On board RS-232 port (Debit)

CH 5- Dispenser -Gilbarco ………….. 2-wire20/30/45 mA current loop port

CH 6- Dispenser (Optional) ………….. 2-wire20/30/45 mA current loop port

CH 7- CRIND -Gilbarco ………….. 2-wire20/30/45 mA current loop port

CH 8- RS485 Supported devices ………….. 4 Port RS485 port (OPWOPT)

CH 9- Not used ………….. 12V serial interface port

CH 10-Not used ………….. 12V serial interface port

CH 11-Dispenser -Bennett ………….. 3-wire RS485 port

CH 12-Card reader –

Bennett/Verifone

………….. 3-wire RS485 port

CH 13- TBD (Optional) ………….. Configurable Serial Port if present

CH 14- TBD (Optional) ………….. Configurable Serial Port if present

CH 15- TBD (Optional) ………….. Configurable Serial Port if present

CH 16- TBD (Optional) ………….. Configurable Serial Port if present

ETHERNET ………….. Network and POS

Note: Contact Technical Support for available options

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