Albin ALP Manuel utilisateur
since 1928
ALBIN PUMP ALP
PERISTALTIQUE PUMP
INSTRUCTION MANUAL
ALP Instruction Manual -2011EE-GB.indd 1 21/07/11 20:48
ALP
since 1928
ALP
since 1928
2
SAFETY AND CONTROL MEASURES TO RESPECT IMPERATIVELY
1 - Mechanical risk
Ensure that all protections (cover, sight glass, ventilator hood, coupling protection) are in place be-
fore operating the pump.Disconnect the electricity supply before any mechanical intervention, ex-
cept during a hose replacement. Hose replacement must be done with the pump cover closed.
While replacing a hose, wear protective gloves and clothes and keep hands away from the brackets, suction and
discharge anges.
During the pump maintenance, check that the lifting points are correctly used. The frame of the pump must be
rmly fastened to the ground.
2 - Electrical risk
Ensure that the electrical installation is conforming to the standards required in the country of use especially
regarding earth and thermal protection.
3 - Operational risk
Check the compatibility of the products to be pumped with :
> The peristaltic pump principle.
> The hose material.
> The inserts material.
> The rollar material.
ALBIN PUMP cannot guaranty the hose lifetime or the product loss due to a hose burst. It is the operator’s re-
sponsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shut down
valves. Check §2.4 conditions of guarantee for further information.
Ensure that the pump is compatible with the required process.
Ensure that the pressure applied on the suction side is compatible with the pump.
The rupture of the hose and its consequences must be taken in account :
> The pump casing can be lled with the pumped product.
> If the suction line is on load, this one can empty into the pump casing and leak out of the pump.
> If the discharge line is under pressure, the pumped product may be forced back into the pump casing
and leak out of the pump.
A leakage detector as well as automatic shut down valves are recommended in order to prevent such conse-
quences. While draining the pump following a hose rupture, take note of the risk of pollution caused by the
pumped product.
The pump, being volumetric, may suffer dangerously high pressure by even partial blockage of the discharge
line. Ensure that all protections have been made regarding this aspect.
Before each use, check the direction of rotation of the pump.
ALP Instruction Manual -2011EE-GB.indd 2 21/07/11 20:48
ALP
since 1928
ALP since 1928
3
CONTENTS
1/ HOW TO USE THIS MAINTENANCE MANUAL
2/ SECURITY AND GUARANTEES
2.1 - Use of the pump
2.2 - Responsibility
2.3 - Training and instructions
2.4 - Conditions of guarantee
3/ DESCRIPTION
3.1 - Product identication
3.2 - Operation principle
3.3 - Pump construction
3.4 - Pump hose
3.5 - Pump gearbox
3.6 - Electrical Motor
3.7 - Available Options
4/ INSTALLATION
4.1 - Unpacking and control
4.2 - Conditions of installation
4.3 - Setup
4.4 - Pipings
4.5 - Pump liftin
5/ PUMP START UP
5.1 - Preparations
5.2 - Pump startup
6/ MAINTENANCE
6.1 - Hose cleaning
6.2 - Hose replacement
6.2.1 - Hose removal ALP09 to ALP25
6.2.2 - Hose replacement ALP09 to ALP25
6.2.3 - Hose removal ALP30 to ALP45
6.2.4 - Hose replacement ALP30 to ALP45
6.3 - Rollar ajustment
6.3.1 - Hose removal ALP09 to ALP25
6.3.2 - Hose replacement ALP09 to ALP25
6.4 - Maintenance and periodical controls ALP series
7/ STORAGE
7.1 - Pump storage
7.2 - Hose storage
8/ TROUBLESHOOTING
9/ CHARACTERISTICS AND TECHNICAL SPECIFICATIONS
9.1 - Performances curves
9.2 - Overall dimensions
9.3 - Nomenclature
9.4 - ALH Spare parts list
9.5 - Generated noise and temperature
10/ COMPLEMENTARY INSTRUCTIONS FOR ATEX CERTIFIED MATERIAL
11 / STATEMENT OF CE COMPLIANCE
12 / SECURITY FORM
4
4
4
4
4
4
5
5
5
7
7
7
7
7
8
8
9
9
9
9
9
9
9
10
10
10
13
15
15
15
15
16
17
17
23
25
27
28
29
36
37
ALP Instruction Manual -2011EE-GB.indd 3 21/07/11 20:48
ALP
since 1928
ALP
since 1928
4
1/ HOW TO USE THIS MAINTENANCE MANUAL
This manual is specic to ALBIN PUMP ALP series hose pumps. It allows the users to install, to start and to carry out
maintenance on these pumps. All persons, tters and users must read this maintenance manual in its entirety.
Documents concerning the gearbox, the electrical motors as well as all other options (hose rupture detector etc) are pro-
vided in annex. Refer to in these documents to know the specic details of every apparatus.
Your local ALBIN PUMP distributor is at your disposal for the information that you would not nd in this manual. For short
reply, please indicate the following informations :
- Type of pump
- Pump serial number
- Reference of order
You can also visit our website albinpump.com for further information.
2/ USE OF THE PUMP
2.1 - USE OF THE PUMP
The pump was dened for a specic application. Any other use which does not comply with envisaged use is not guar-
anteed.
ALBIN PUMP cannot be held responsible for damage or possible wounds produced during the use of the pump. The
pump was designed in accordance with EU norms and applicable directives. Use the pump only for applications repre-
sented above. If you want to change your application, rst contact your ALBIN PUMP distributor.
2.2 - RESPONSABILITY
ALBIN PUMP S.A.S will be under no circumstances responsible for damage or wounds caused by non respect of security
directives and maintenance instructions contained in this manual, or by negligence during the installation, use, service or
repair of Albin hose pumps. Moreover, additional directives of security can be necessary according to working conditions
or according process. Contact your ALBIN PUMP distributor if you notice a potential danger during the use of the pump.
2.3 - TRAINING OF THE USER AND INSTRUCTIONS
Every person who installs, uses or performs any operations of maintenance on the pump must be qualied and must have
previously read this technical manual. Any temporary personnel must be supervised by skilled users.
The order of execution of operations dened in this manual must be absolutely respected. Store this manual next to the
pump so that it can be consulted at any time.
2.4 - CONDITIONS OF GUARANTEE
ALBIN PUMP S.A.S offers a guarantee of 2 years on the pump’s parts. ALBIN PUMP S.A.S promises to repair or to re-
place for free all damaged parts except if their deterioration came from a poor use of the pump. This concerns all parts
except for the hose, the clamps, the sleeves, seals, bushings and bearings as well as the pump shoes.
ALBIN PUMP S.A.S will not be able to accept a request of guarantee under no circumstances if the used parts are not of
ALBIN PUMP origin.
Any damaged parts covered by guarantee must be returned to the Albin pump factory or to the local ALBIN PUMP dis-
tributor. The returned parts must be accompanied with the duly lled and signed security form. A copy of this form is at
the end of this manual. It must be appended in a visible way outside the packing. The potentially dangerous parts for
health must be cleaned before returning them to the producer. It must be pointed out on the security form how parts were
cleaned and those that have been decontaminated.
ALBIN PUMP S.A.S is under no circumstances urged to respect guarantees given in its name by a third, whatever it is,
representatives of ALBIN PUMP S.A.S, subsidiaries and representatives including unless a specic agreement is written
by a manager of ALBIN PUMP S.A.S.
ALP Instruction Manual -2011EE-GB.indd 4 21/07/11 20:48
ALP
since 1928
ALP since 1928
5
3/ DESCRIPTION DU PRODUIT
3.1 - IDENTIFICATION OF THE PUMP
ALBIN PUMPS are identiable by the pump plate located on the frame. This one includes the type and serial
number of the pump. This serial number leads to all information concerning building materials, nature of the
hose, characteristics of the gearbox and characteristics of the motor. The gearbox as well as the motor in-
clude their own descriptive plate on which you can read the reduction ratio, power and electrical voltage etc.
3.2 - OPERATION PRINCIPLE
PHASE 3
As soon as, at the discharge side, the rollar is detached from
the hose, the other rollar diametrically opposite is already in
compression thus avoiding an internal product leakage. The
product is then successively sucked and pushed due to the
wheel rotation.
PHASE 2
The pumped liquid has now entered the hose. The second
rollar will compress the hose and push the liquid towards
the pump outlet.
PHASE 1
The pump hose is compressed successively by two rollars
assembled on a rotating wheel. The rst rollar, by pressing
the walls of the hose, will create a vacuum and attract the
pumped liquid into the hose.
X ?
ALP Instruction Manual -2011EE-GB.indd 5 21/07/11 20:48
ALP
since 1928
ALP
since 1928
6
3.3 - PUMP CONSTRUCTION
1 20
4
7
6
2
3
8 14 23
5
33
ALP30-45
PART NO DESIGNATION MATERIAL ALP09 TO 25 MATERIAL ALP30 TO 45
1 CASING ALUMINIUM ALUMINIUM
2 COVER ALUMINIUM ALUMINIUM
3 SIGHTGLASS SEAL LEXAN LEXAN
4 FRAME ELECTROPLATED STEEL ELECTROPLATED STEEL
5 ROTOR ALUMINIUM ALUMINIUM
6 ROLLAR BRACKET ELECTROPLATED STEEL ALUMINIUM
7 ROLLAR NYLATRON (ALP25 ALUMINIUM) ALUMINIUM
8 INSERT STAINLESS STEEL/PTFE STAINLESS STEEL/PTFE
14 CLAMP STAINLESS STEEL STAINLESS STEEL
20 HOSE see §3.4 see §3.4
23 HOSE LOCKING ALUMINIUM ALUMINIUM
33 SHIM GALVANIZED STEEL
ALP Instruction Manual -2011EE-GB.indd 6 21/07/11 20:48
ALP
since 1928
ALP since 1928
7
3.4 - HOSE
The ALBIN PUMP hoses are manufactured according to very strict specications to acquire the best perfor-
mances of the pump and to assure an optimum hose life. They are available in different materials : Natural
Rubber (NR), perbunan (NBR), EPDM, Neoprene, Norprene, Pharmed, Silicone and Hypalon. The material of
the hose must be compatible with the pumped liquid.
DIMENSIONS OF THE HOSE (mm)
3.5 - GEARBOX
Our standard gearboxes are worm drives for pumps ALP09 to ALP17 and coaxial gearboxes for pumps
ALP25 to ALP45. They have been sized according to the important radial loads of the pump. Consult the
gearbox maintenance manual provided with the pump to know the quantity of lubricant requested as well as
the periodicity of oil change.
3.6 - ELECTRICAL MOTORS
The standard motors provided on our pumps are squirrel-cage motors and have a 220/400 & 400/660V
50Hz three-phase voltage. If the pump has to work in a potentially explosive environment, please refer to the
complementary information on ATEX compliances and contact your ALBIN PUMP distributor.
3.7 - AVAILABLE OPTIONS
ALBIN PUMP offers several options for their pumps :
> Hose rupture detector.
> Revolution-counter.
Please contact your ALBIN PUMP distributor for any information about these different options.
PUMP INSIDE Ø THICKNESS LENGTH
ALP09 9 3.5 345
ALP13 13 4.5 390
ALH17 17 7 590
ALH25 25 9 860
ALH30 30 12.5 1150
ALH45 45 15 1455
ALP Instruction Manual -2011EE-GB.indd 7 21/07/11 20:49
ALP
since 1928
ALP
since 1928
8
POMPE DISTANCE (L)
ALP09 400
ALP13 400
ALP17 600
ALP25 700
ALP30 1200
ALP45 1500
L
4/ INSTALLATION
4.1 - UNPACKING AND CONTROL
During the reception of the pump, please follow the indications pointed out on the packing. Undertake a vi-
sual control to be sure that no damage happened during the transport. If this is the case, please contact your
ALBIN PUMP distributor as soon as possible.
4.2 - CONDITIONS OF USE
ALP pumps can work in atmospheres where the temperature is situated between - 20°C and +45°C. Pumps
are delivered painted with a 150µ polyurethane paint which allows them to resist to certain aggressive ambi-
ences. They are designed for indoor and outdoor setups.
4.3 - SET UP
Before installing the pump, check the following points :
- The pump is delivered with a frame provided with four anchoring holes. It must be xed on a solid
base with a slope which does not exceed 5mm for 1m and must be rmly fastened to this one.
- Require enough space around the pump to carry out maintenance. If such was not possible, consider
the moving of the pump to a space provided for this purpose.
- Make sure that the room is adequately ventilated to releive the heat generated by the pump. Leave a
space behind the motor ventilatior hood so as not to obstruct air intake.
4.4 - PIPING
Suction line piping :
- The internal diameter of the piping must be superior to that of the pump hose (see §3.4.).
- It must be the shortest and most direct possible to avoid suction loss.
- Install a valve on the suction line especially if the pump is on load.
- Limit the presence of bends and make sure that they are as large as possible.
- Make sure that piping can support the service pressure of the pump.
Discharge line piping :
- The internal diameter of piping must be superior to that of the pump hose (see §3.4.).
- It must be the shortest and most direct possible to avoid discharge pressure loss.
- Limit the presence of bends and make sure that they are as large as possible.
- Provide a space for a pulsation dampener (see picture below).
- If there is a valve on the discharge line, install a pressure valve or a over pressure protection gauge to
avoid any possible damage to the pump and to the installation.
- It is recommended to install a Dillatoex® pipe to absorb vibrations created by the pump pulsations.
During the pump ground study, provide enough space for the hose change.
Distance (L) is the required length for hose removal.
ALP Instruction Manual -2011EE-GB.indd 8 21/07/11 20:49
ALP
since 1928
ALP since 1928
9
5/ PUMP START UP
5.1 - PREPARATIONS
a. Connect the electrical motor in accordance with the local rules and regulations. Perform this workby
qualied personnel.
b. Undertake rollar ajustment of the pump according to the pump process (see §6.3 ROLLAR AJUST-
MENT).The pumps are always delivered with non-ajusted rollars.
c. Check the direction of rotation of the pump. It is recommended to install a rotation inverter on the
motor for the hose change.
5.2 - START UP
a. Install piping at the inlet and outlet of the pump.
b. Make sure that valves at the inlet and outlet are opened.
c. Start the pump by checking its direction of rotation by the sight glass.
d.Check the ow and discharge pressure and ajust rollars if these gures don’t match the pump speci-
cations.
4.5 - LIFTING THE PUMP
Pumps are provided with two lift holes placed on the upper part of the frame.
While lifting the pump, respect the following points :
- Lift the complete hose pump using the lifting holes plus additional support on the gearbox and the
motor using suitably rated straps or slings.
- Never exceed the upper limits of lift and control the motorized pump weights in the table below.
- The motorized pump, given its centre of gravity, will tend to overbalance on the pump head side.
Make sure that the persons are at a security distance of the pump to avoid any risk of wound.
- Never raise the pump otherwise than by the pump’s lifting rings.
- Never raise the pump by it’s orices.
ALL WEIGHTS IN KILOGRAMS
PART ALP09 ALP13 ALP17 ALP25 ALP30 ALP45
FIXED
SPEED 8 9 15 36 80 127
VARIABLE
SPEED 12 13 19 46 90 150
Lifting holes
ALP Instruction Manual -2011EE-GB.indd 9 21/07/11 20:49
ALP
since 1928
ALP
since 1928
10
6/ MAINTENANCE
6.1 - HOSE CLEANING
The hose cleaning can be done without removing the hose. It can be done with water or with a cleaning liquid
(check compatibility with hose material). With numerous products, it is necessary to clean the hose after every
pumping in order to avoid the hardening of the product inside this one.
CAUTION ! Make sure that the cleaning liquid temperature is adapted to the hose material.
6.2 - HOSE REPLACEMENT
CAUTION ! Before any hose change, check the following points :
a. This service has to be performed by skilled personnel that is acquainted with this manual.
b. Inlet and outlet valves have to be closed to minimize product loss.
c. Always carry clothes and necessary protection according to the pumped product.
d. Respect all security and enviromental rules necessary for the manipulation of the pumped product.
6.2.1 - HOSE REMOVAL FOR ALP09 TO ALP25
1 - Disconnect and remove the suction and discharge
piping.
2 - Place the rotor in the position showed in the g. so
that only one rollar is pressing the hose.
3 - Disconnect power supply.
4 - Remove cover #2
5 - Loosen the screws of the rollar bracket (2 screws)
and withdraw the bracket so that it doesn’t press the
hose any more. DO NOT loosen the free rollar bracket.
6 - Dismantle collars #14 on both sides.
2
22
21
Pressing rollar
Free rollar
14
CAUTION ! Never run the pump without the cover
and sight glass !
ALP Instruction Manual -2011EE-GB.indd 10 21/07/11 20:49
Table des matières
Manuels Pompe à eau populaires d'autres marques
Sykes AmeriPumps
Sykes AmeriPumps GP100M Guide de dépannage
DUROMAX
DUROMAX XP WX Series Manuel utilisateur
BRINKMANN PUMPS
BRINKMANN PUMPS SBF550 Manuel utilisateur
Franklin Electric
Franklin Electric IPS Manuel utilisateur
Xylem
Xylem e-1532 Series Manuel utilisateur
Milton Roy
Milton Roy PRIMEROYAL Manuel utilisateur