Alamo Industrial Samurai Manuel utilisateur

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

1502 E. Walnut

Seguin, Texas 78155

830-372-3551

Email: [email protected]

BOOM ARM MOWER

Published 03/09 Part No. 02986950C

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded

operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has

designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci-

dents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the

rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the War-

ranty Card and on the Warranty Form that you retain.

Alamo Industrial is a Registered Trademark of Alamo Group Inc.

Table of Contents

SAFETY SECTION...............................................................................................................1-1

General Safety Instructions and Practices..........................................................................................................1-2

Operator Safety Instructions and Practices ........................................................................................................1-3

Connecting & Disconnecting Implement Safety Instructions & Practices ...........................................................1-5

Equipment Operation Safety Instructions and Practices.....................................................................................1-6

Maintenance and Service Safety Instructions and Practices............................................................................1-12

Transporting Safety Instructions and Practices ................................................................................................1-14

Concluding Safety Instructions and Practices...................................................................................................1-16

Decal Location ..................................................................................................................................................1-17

Decal Description..............................................................................................................................................1-26

Federal Laws and Regulations .........................................................................................................................1-40

INTRODUCTION SECTION..................................................................................................2-1

OPERATION SECTION........................................................................................................3-1

OPERATOR REQUIREMENTS..........................................................................................................................3-3

TRACTOR REQUIREMENTS.............................................................................................................................3-4

ROPS and Seat Belt ...........................................................................................................................................3-4

Operator Thrown Object Protection ....................................................................................................................3-4

Tractor Lighting and SMV Emblem.....................................................................................................................3-5

Tractor Ballast.....................................................................................................................................................3-6

GETTING ON AND OFF THE TRACTOR ..........................................................................................................3-6

Boarding the Tractor ...........................................................................................................................................3-7

Dismounting the Tractor......................................................................................................................................3-7

STARTING THE TRACTOR ...............................................................................................................................3-8

CONNECTING ATTACHING HEADS TO THE BOOM.......................................................................................3-9

Connecting Mower Head Hydraulics...................................................................................................................3-9

PRE-OPERATION INSPECTION AND SERVICE............................................................................................3-10

Tractor Pre-Operation Inspection/Service.........................................................................................................3-11

Boom Unit Pre-Operation Inspection and Service ............................................................................................3-11

Cutting Component Inspection..........................................................................................................................3-21

Blade Bolt Inspection ........................................................................................................................................3-22

OPERATING THE BOOM JOYSTICK CONTROL............................................................................................3-23

Mower Head Power ..........................................................................................................................................3-24

Swing ................................................................................................................................................................3-25

Lift .....................................................................................................................................................................3-26

Dipper ...............................................................................................................................................................3-27

Tilt .....................................................................................................................................................................3-28

Door .................................................................................................................................................................3-29

DRIVING THE TRACTOR AND IMPLEMENT..................................................................................................3-30

Starting the Tractor ...........................................................................................................................................3-31

Brake and Differential Lock Setting...................................................................................................................3-32

Driving the Tractor and Boom...........................................................................................................................3-33

OPERATING THE BOOM UNIT AND ATTACHED HEAD ...............................................................................3-34

Foreign Debris Hazards/Overhead Obstructions..............................................................................................3-35

Operating Speed and Ground Speed ...............................................................................................................3-36

Operating the Attached Mower Heads..............................................................................................................3-37

Shutting Down the Attached Head....................................................................................................................3-41

TRACTOR, BOOM, AND ATTACHED HEAD STORAGE................................................................................3-42

Alamo Industrial is a Registered Trademark of Alamo Group Inc.

TRANSPORTING THE TRACTOR AND IMPLEMENT ....................................................................................3-43

Transporting on Public Roadways ....................................................................................................................3-44

Hauling the Tractor and Implement...................................................................................................................3-46

MAINTENANCE SECTION...................................................................................................4-1

LUBRICATION INFORMATION..........................................................................................................................4-2

HYDRAULIC OIL, FILTERS, AND COMPONENTS ...........................................................................................4-3

BLADES..............................................................................................................................................................4-4

HARDWARE.......................................................................................................................................................4-5

Cylinder Rod Maintenance..................................................................................................................................4-5

PROPER TORQUE FOR FASTENERS .............................................................................................................4-6

SERVICE OF SPINDLE HOUSING (FIGURE Mnt-0006)...................................................................................4-7

START UP PROCEDURE ................................................................................................................................4-10

TIMBER CAT HEAD .........................................................................................................................................4-11

BUZZBAR HEAD ..............................................................................................................................................4-12

FLAIL AXE HEAD .............................................................................................................................................4-15

Grass Flail Head ...............................................................................................................................................4-16

General Information on Flail Mower Vibration...................................................................................................4-19

SPINDLE SERVICE PROCEDURE 02960553B and 02960553C....................................................................4-21

CLEANING........................................................................................................................................................4-22

INSPECTION....................................................................................................................................................4-22

ASSEMBLY.......................................................................................................................................................4-22

Safety Section 1-1

SAFETY SECTION

SAFETY

SAMURAI 3/09 Safety Section 1-2

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to

the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and

observing certain precautions. The first section of this manual includes a list of Safety Messages that, if

followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety

Messages before assembling, operating or servicing this Implement. This equipment should only be operated

by those persons who have read the manual, who are responsible and trained, and who know how to do so

responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this

manual and on decals which are attached to the equipment. The Safety Alert Symbol means:

“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word

are intended to warn the owner/operator of impending hazards and the degree of possible injury

faced when operating this equipment.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or

repair.(SG-1)

Practice all usual and customary safe working precautions and above all---remember safety is

up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. (SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad.(SG-3)

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the state of California to cause cancer and birth defects or other

reproductive harm. (SG-30)

SAFETY

SAMURAI 3/09 Safety Section 1-3

SAFETY

Operator Safety Instructions and Practices

Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the state of California to cause cancer, birth defects or other

reproductive harm.(SG-31)

ever opera

rac

or or

emen

til

you

ave rea

completely understand this Manual, the Tractor Operator’s Manual, and

each of the Safety Messages found in the Manual or on the Tractor and

Implement. Learn how to stop the tractor engine suddenly in an

emergency. Never allow inexperienced or untrained personnel to

operate the Tractor and Implement without supervision. Make sure the

operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety

shoes, safety glasses, and proper hearing protection at all times for

protection from injury including injury from items that may be thrown by

the equipment. (SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE

PERMANENT HEARING LOSS! Tractors with or without an Implement

attached can often be noisy enough to cause permanent hearing loss.

We recommend that you always wear hearing protection if the noise in

the Operator’s position exceeds 80db. Noise over 85db over an

extended period of time will cause severe hearing loss. Noise over 90db

adjacent to the Operator over an extended period of time will cause

permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the

ear] is cumulative over a lifetime without hope of natural recovery. (SG-I7)

ways rea

care

y an

comp

y w

ith

e manu

urer

’

instructions when handling oil, solvents, cleansers, and any other

chemical agent. (SG-22)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement

and possible serious injury or death. (SG-24)

SAFETY

SAMURAI 3/09 Safety Section 1-4

SAFETY

Never allow children to play on or around Tractor or Implement. Children can slip or fall off

the Equipment and be injured or killed. Children can cause the Implement to shift or fall

crushing themselves or others. (SG-25)

NEVER use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or

Implement, an operator on prescription or over-the-counter medication

must consult a medical professional regarding any side effects of the

medication that would hinder their ability to operate the Equipment safely.

NEVER knowingly allow anyone to operate this equipment when their

alertness or coordination is impaired. Serious injury or death to the

operator or others could result if the operator is under the influence of

drugs or alcohol. (SG-27)

onge

opera

on may cause opera

ore

om an

gue a

ng sa

e opera

on.

Take scheduled work breaks to help prevent these potentially impaired operating

conditions. Never operate the Implement and Tractor in a fatigued or bored mental state

which impairs proper and safe operation. (SG-32)

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reme cau

on w

en ge

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enance an

when removing accumulated material. Only stand on solid flat surfaces to ensure good

footing. Use a ladder or raised stand to access high spots which cannot be reached from

ground level. Slipping and falling can cause serious injury or death. (SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and

hose connections. Relieve hydraulic pressure before performing maintenance or repairs.

Use gloves and eye protection when servicing hot components. Contact with a hot surface

or fluid can cause serious injury from burns or scalding. (SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a

mechanical or Tractor control failure occur while operating, immediately shut down the

Tractor and perform repairs before resuming operation. Serious injury and possible death

could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection

when servicing hot components. Contact with a hot surface or fluid can cause serious injury

from burns or scalding. (SG-38)

The rotating parts of this machine continue to rotate even after the Tractor has been turned

off. The operator should remain in his seat for 60 seconds after the brake has been set, the

PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (SBM-5)

“Wait a minute...Save a life!”

SAFETY

SAMURAI 3/09 Safety Section 1-5

SAFETY

Connecting & Disconnecting Implement Safety Instructions & Practices

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death. Stay away until all motion has

stopped and the decks are securely blocked up. (SFL-2)

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death. Stay away until all motion has stopped

and the decks are securely blocked up. (SGM-09)

Do not put hands or feet near the cutter bar. Blade contact can result

in serious injury. Stay away until all motion has stopped and the

mower is securely blocked up. (SSM-1)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th

clothing with the rotating elements can result in serious injury or even death. Stay clear o

all rotating elements at all times. (SSP-03)

Each Rear Wheel must have a minimum of 1500 pound contact with

the surface to prevent lateral instability and possible tip-over which

could result in serious bodily injury or even death. Widen the wheel

tread and add weights if needed. Refer to the mounting instructions or call Customer

Service if you need assistance with Couterweight Procedure.(SBM-11)

Do Not attempt to raise or lower the boom or mower head unless the Implement is securely

attached to the Tractor. The Implement could tip over and cause equipment damage and

possible serious injury or death. Do Not use the boom controls to assist in installing the

implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor

operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a

component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even

death. (SBM-23)

SAFETY

SAMURAI 3/09 Safety Section 1-6

SAFETY

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted

position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop

of unit with injury or death by crushing. To properly park the implement when

disconnecting it from the tractor, lower the stand and put the retaining pin securely in place,

or put a secure support under the A-Frame. Lower the implement carefully to the ground.

Do not put hands or feet under lifted components. (S3PT-1)

This Implement is wider than the Tractor. Be careful when operating or transporting this

equipment to prevent the Implement from running into or striking sign posts, guard rails,

concrete abutments or other solid objects. Such an impact could cause the Implement and

Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.

Never allow the Implement to contact obstacles. (S3PT-12)

Use extreme caution when raising the Mower head. Stop the Blades from turning when the

Mower Head is raised and passersby are within 100 yards. Raising the Mower head

exposes the Cutting Blades which creates a potentially serious hazard and can cause

serious injury by objects thrown from the Blades or by contact with the Blades. (SBM-2)

Never Leave the mower unattended while the head is in the raised

position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower. (SBM-4)

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom

within 10 feet of any power line. When working close to overhead

power lines consult your electric company for a safe code of operation.

(SBM-7)

The center of Gravity of Tractors equipped with a Rear-Mounted Boom

Mower is shifted to the rear and removes weight from the front wheels.

Add front ballast until at least 20% of the tractors weight is on the front

wheels to prevent rearing up, loss of steering control, and possibly

injury. (SBM-10)

The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.

(SBM-15)

Use extreme care and Safety Awareness when using the boom mower head to mulch loose

brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this

debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This

cut debris can be thrown at great velocities and could result in serious injury or even death. (SBM-17)

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