AiSight Aion Manuel utilisateur
User Manual
AiSight Aion
AiSight GmbH
Gertraudenstraße 10-12, 10178 Berlin | +49 (0) 30 40363399 | [email protected]
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Contents
1. Introduction .................................................................................................................... 3
2. Definitions and glossary ............................................................................................... 3
3. Proper handling ............................................................................................................. 5
3.1. Caution and warnings ........................................................................................... 6
3.2. Risk assessment .................................................................................................... 6
3.3. Compliance ............................................................................................................. 6
4. Datasheet ....................................................................................................................... 8
5. Service and installation instructions ......................................................................... 11
5.1. Mounting ............................................................................................................... 11
5.1.1. Sensor orientation ....................................................................................... 11
5.2. Powering ............................................................................................................... 13
5.2.1. Powering with the ac power supply ......................................................... 15
5.2.2. Powering with dc cable .............................................................................. 15
5.2.3. Powering with the AiSight Aion battery pack ......................................... 16
5.2.4. Cable management ..................................................................................... 18
5.3. Connecting ............................................................................................................ 21
5.3.1. Required parts .............................................................................................. 21
5.3.2. Sensor node overview ................................................................................. 21
5.3.3. Wi-Fi requirements ..................................................................................... 21
5.3.4. Provisioning .................................................................................................. 21
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1. Introduction
The Aion measures the vibrations, magnetic fields, and heat created by your
machines. These sensor nodes collect machine information and transmit data to our
machine learning algorithm for processing. As a result, we can detect anomalies and
faults in your machine and prevent bigger failures. Once a fault is detected you will
receive a notification providing the information you need to plan maintenance in
advance, avoiding the need for unplanned production stops.
In order for us to give you the best and most accurate results, it is important that
you carefully read and understand this instruction manual.
2. Definitions and glossary
Package: the package received by the client is a recycled paper box that includes the
sensor node, power supply, and mounting interfaces.
Sensor node: the AiSight sensor node (Aion).
Power supply: the 90~240 V ac to 24 V power supply to power the sensor node with
24 V dc.
Power cable: the cable with M8 4-pin connector powers the sensor with 24 V from
machine panels, other local dc power sources, or the battery pack. In the last case,
the power cable is also used as a signal line since it allows communication between
the sensor node and the battery pack.
Battery pack: the AiSight Aion battery pack.
MAC address: a unique identifier number for each sensor node, also known as a serial
number.
Mounting interface: any mechanical or chemical combination used to attach the
sensor node to the machine.
Provisioning application (app): a smartphone application that connects with the
sensor node via BLE to input the Wi-Fi credentials.
Bluetooth Low Energy (BLE): a low power consumption wireless technology
standard used for exchanging data between fixed and mobile devices over short
distances using short-wavelength UHF radio waves.
Wi-Fi network: a wireless technology standard used for exchanging data between
fixed and mobile devices over medium-range distances with higher data rates, also
providing access to the internet.
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Machine Insight Center: web application used to access the machine status, features,
and anomalies.
User: end client of the Aion.
Cloud: provides storage and processing of the user’s machines’ vibration, magnetic
field, and temperature data.
This manual contains the requirements for the correct installation, provisioning, and
operation of the Aion, designed for the sole purpose of condition monitoring. It must
only be handled and installed by trained personnel.
Not following this manual may cause malfunction of the sensor node, unprecise
anomaly detection, or damage to the machines and to the environment.
AiSight must be notified of any abnormal behavior from or defect in any Aion, and
will provide maintenance or replacement of the malfunctioning or damaged sensor
node.
The user is not authorized to open or to perform any maintenance actions on the
sensor node and power supply.
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3. Proper handling
Proper handling of the AiSight Aion sensor node is critical to prevent any damage.
The following situations should be avoided at all times:
● Dropping the Aion or hitting the unit against sharp or hard surfaces
● Using excessive force when mounting the Aion
● Exposing the Aion to temperatures above 85°C
● Exposing the Aion to any reactive chemicals
● Recharging the Aion battery pack: the Aion battery pack contains primary cells,
which can’t be recharged. Do not attempt this!
During installation of the Aion, avoid the following situations:
● Touching the pins of the Aion connector or its power supply with any metal
tools or conductive devices
● When using the magnet mounting accessory:
● Impact (due to magnetic attraction) when mounting the sensor on the
desired surface.
● Operator body parts coming between the magnet and metal surface
● Pacemaker wearers: a distance lower than 20 cm from the exposed
surface of the magnet
● When using the swivel mounting:
● Forcing the mounting without the presence of a thread
● Handling of the power cable (when used instead of the power supply) by
untrained electrical personnel
The user’s environmental, health, and safety (EHS) manager must be consulted to
ensure the safe installation of the sensor. The technicians who are responsible for the
installation must follow all EHS guidelines, use the required personal protective
equipment (PPE) and use the proper and indicated tools.
For adhesive mounting options, the cure time must be respected before the
operation of the machine restarts.
The power supply cable or the power cable alone must be securely tied to fixed
parts of the body of the machine, cable trays, or ducts. It's suggested to use cable
ties, clips, and clamps.
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3.1. Caution and warnings
Caution indicates a hazard that could cause minor personal injury, or
property damage if ignored.
A warning indicates a hazard that could cause severe personal injury,
death, or substantial property damage if ignored
3.2. Risk assessment
The risk assessment of the sensor is based on the CENELEC GUIDE 32 and can be
shared on demand. Please contact AiSight for any further information.
3.3. Compliance
Federal Communications Commission (FCC) Compliance Statement – Aion (HVIN: V4PRO)
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference and (2)
this device must accept any interference received, including interference that may
cause undesired operation.
Caution: Any changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
!
!
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• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Federal Communications Commission (FCC) Compliance Statement – Aion BP
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference and (2)
this device must accept any interference received, including interference that may
cause undesired operation.
Industry Canada (IC) Compliance Statement - Aion (HVIN: V4PRO)
[EN] This device complies with Industry Canada license-exempt RSS standard(s).
Operation is subject to the following two conditions: (1) this device may not cause
interference and (2) this device must accept any interference, including interference
that may cause undesired operation of the device.
[FR] Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux
appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions
suivantes: (1) l’appareil ne doit pas produire de brouillage et (2) l’utilisateur de
l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est
susceptible d’en compromettre le fonctionnement.
Industry Canada (IC) Compliance Statement - Aion BP
[EN] This device complies with Industry Canada license-exempt RSS standard(s).
Operation is subject to the following two conditions: (1) this device may not cause
interference and (2) this device must accept any interference, including interference
that may cause undesired operation of the device.
[FR] Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux
appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions
suivantes: (1) l’appareil ne doit pas produire de brouillage et (2) l’utilisateur de
l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est
susceptible d’en compromettre le fonctionnement.
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4. Datasheet
Compliance and safety
Compliant with
CE, FCC, IC
Vibration measurements
Type
3-axis digital accelerometer
Bandwidth
6.3 kHz
Acceleration range
Up to ±16 g
Resolution/sensitivity
<0.5 mg/LSB
Magnetic measurements (2)
Type
3-axis digital geomagnetic sensor
Bandwidth
1.6 kHz
Magnetic range
±160 mT
Resolution/sensitivity
30 μT
Temperature measurements
Refresh rate
104 Hz
Temperature range
-40 to 105°C
Resolution/sensitivity
256 LSB/°C
Environmental
Sensor node temperature range
–20 to 85°C
Cable (sensor node to battery pack)
temperature range
Fixed: -10°C to +80°C
Flexible: -5°C to +80°C
Power supply temperature range
-20 to 60°C
AiSight battery pack temperature range
-20 to 60°C
Ingress protection
IP67
Salt and mist
Standards IEC 60068-2-11: 2000
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Power
Alternating current power supply
Input connector
IEC Type C
Input voltage
90 – 264 V ac
Input frequency
47 – 63 Hz
Output voltage
24 V
Maximum output ripple
<200 mV pk-pk
Output power
>18 W
Direct current cable
Interface connector 1
M8, 4 pins
Interface connector 2
BB-02XXMA-QL8MPP
AiSight battery pack
Cell chemistry
Lithium thionyl chloride
Output voltage
3.6 V
Autonomy
Lifetime up to 5 years1
Cable length
1 m (shielded cable)
Dimensions
86 mm x 86 mm x 48 mm
Weight
200 g
Connector
M8, 4-pin female
Compliance, emission, immunity, and safety
External power supply certifications
CE, UL, TUV, TUV/GS, Energy
Efficiency Level VI; European CoC
Tier 2
Battery pack certifications
CE, FCC, UN38.3, IEC62133
Emissions and immunity approvals
EN55022 Class B, EN61000-3-2
Class A, EN61000-3-3, EN55024,
+ additional certifications
depending on the model
Safety approvals
IEC60950-1, EN60950-1,
UL60950-1
1Estimation of expected lifetime upon specific acquisition interval.
1
Lifetime expectation only under specific data acquisition profile at room temperature. Environmental
conditions and/or different data acquisition profile may lead to a reduction of the expected lifetime.
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Connectivity for provisioning (Bluetooth)
Protocol
Bluetooth 5.0
Radio
Receiver with –97 dBm sensitivity,
Class-1, transmitter, AFH
Connectivity for operation (WiFi)
Protocol
802.11 b/g/n (802.11 n up to 150
Mbps)
Frequency range
2412 to 2484 MHz
Integrated antenna
Able to connect to
routers/gateways up to 60 meters
in industrial environments.
User Interface
Machine Insight Center
Custom-made client solution
Physical (3)
Dimensions
72 mm x 61 mm x 29 mm
Weight
150 g
Mounting accessories
M5 tapped hole, magnet, motor
fins adaptor, screw pad adaptor,
food contact safe cyanoacrylate or
industrial-grade epoxy
Connector
M8, 4-pin male
Autres manuels pour Aion
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Table des matières
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