Air Weigh BinMaxx Manuel utilisateur
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PN 901-0177-000 R2
Air-Weigh Customer Support: 888-459-3247
BinMaxx
Installation Guide
For Front End Loaders
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Table of Contents
BinMaxx Overview...........................................................................1
Installation Overview.....................................................................1
Tools Required.................................................................................2
Installing the Deection Sensors..................................................3
Choosing a Location for the Brackets........................................3
WeldingtheDeectionSensorBrackets...................................4
InstallingtheDeectionSensorExtensionCables.................6
PlacingtheDeectionSensorsintheBrackets.......................7
InstallingtheProxSensorCables..............................................8
Installing the Proximity Bracket and Sensors..............................9
WeldingtheProxSensorBracket.............................................10
InstallingtheLowandHighProxSensors..............................10
AssemblingandInstallingtheProxSensorTargets..............11
Installing the Cab Electronics.......................................................11
Installing the ComLink.................................................................12
InstallingtoanExistingWiringHarness..................................12
Installing the ComLink Wiring Harness......................12
InstallingtheDisplay....................................................................14
SettingtheA/DValues................................................................14
FirstSensorTorque.......................................................15
AdjustingtheA/DReading...........................................16
FinalSensorTorque......................................................17
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Adjusting the Proximity Sensors.................................................18
AdjustingtheLOPROXSensor................................................18
AdjustingtheHIPROXSensor.................................................20
Completing the Installation..........................................................21
FinishingTouches.......................................................................21
Notes...............................................................................................22
Limited Warranty...........................................................................23
Procedure for Warranty Claims...................................................24
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BinMaxx Overview
TheBinMaxxscalecalculatesanddisplaysthecontentweight
ofanycommercialcontainerasitisliftedanddumped.Users
canalsorecordthedateandtimeofeachliftusingtheoptional
Air-WeighDate/TimePrinter.
Installation Overview
TherearethreecomponentsoftheBinMaxxscaleyouwillinstall:
• Cabelectronicequipment:ComLink,interfacecable,scale
display
• Lowandhighproximitysensorsandcables
• Deectionsensorswithmountingbracketsandcables
Location of BinMaxx Kit Components
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Tools Required
• Grinderandmediumgritapperdisc
• Chalk or permanent marker
• Drilland5/16inchsocketandadapter
• Adjustablewrench
• 22mmsocketand120ft./lb.torquewrench
• Spraypaint
• Welder,MIGorARC
• C-clamps
• Tapemeasure
• Wirecutters
• AlignmentTool(callAir-Weighforpricing)
Optional Tools
• Deectionsensortestbox(P/N1001),availablefrom
Air-Weigh
A/D Box (P/N 1001)
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Installing the Deection Sensors
Thedeectionsensorsmeasuretheexintheliftarmsasthetruck
raisesandlowersbins.BinMaxxusestwosensors,oneforeach
arm.Eachsensorismountedtoasetofarmbracketsoneachside
ofthetruck.
Choosing a Location for the Brackets
• Thebracketsshouldbeasclosetotheupperforward
curve(closesttotheforksofthetruck)whileremaining
level(i.e.notinthecurve).
• Thebracketsshouldnotbeplacedoveranyhydraulic
clamps,couplersorotherhardware.(OEMweldsmay
needtobegrounddowninordertoplacetheBinMaxx
armbracketinthemostoptimumlocation.)
• Thebracketsand/orarmsensorscannotbeincontact
withanyothertruckcomponent,suchasanarmmounted
hydrauliclineoranarmcable.
• Thebracketsneedtobeplacedinthesamepositionon
botharms.Verifypositioningonbotharmspriortowelding
thebracketsoneitherside.Ensurethattheposition
chosen does not have any interference on either side.
• Thebracketsshouldbeplacedsothatthereisenough
spacetoinstallorremovethedeectionsensors.Leave
thealignmenttool(Jig)inthebracketduringweldingto
ensurethatthereisenoughspace.
• If an arm weld seam or plug is located in the optimum
position for the arm
brackets, grind the arm weld
seam down until it is smooth
and ush with the arm and
then position and weld the
arm sensor brackets to that
location. Positioning of
the scale’s brackets must
supersede the existence
of any OEM welds when a
conict occurs.
Placing the Bracket on the Lift Arm
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Welding the Deection Sensor Brackets
1. Assemblethejiginstallationkit(alignmenttool),asshown
above.Makesurethebrackethalvesarepushedush
against the spacer pins in the center of the jig and the space
betweenthebracketsisequalandconsistentbeforeand
aftertighteningthebolts.
2. Holdthebracket/jigassemblytotheundersideofthearm
overthelocationyouchoseforinstallationearlier.Thebottom
oftheJshapedbracketshouldfaceinboardtowardsthecab
tooptimizetheprotectionofthearmsensor.UseC-clampsto
holdthebracket/jiginplace.
3. Usingapermanentmarker,markthecircumferenceofthe
bracketholesonthearm.
4. RemovetheC-clampandbracket.Removethepaintonthe
armtobaremetalwhereindicatedbythemarker.Makesure
thereisnopaintremainingwherethebracketwillbewelded.
5. Replacethebracketoverthesandedareaandsecurethem
in place with the C-clamps.
Assembling the Bracket and Alignment Tool Jig (# 111-0025)
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6. Conrmbracketsareushagainstarmwithnointerference
fromtubeclamps,armwelds,etc.
7. UsingaMIGorARCwelder,tack-weldinsidethetwobracket
holes(top,bottom,left,andright,asindicatedabove)and
then weld the circumference of the hole. Do not weld in
any other location.
8. Whentheweldsarecompletelycooled,removethe
C-clamps.
9. Removethetwoboltsfromthebracketandjigassemblyand
removethejig.Paintthebracketandanybaremetal.Avoid
gettingpaintinsideofthebracketwhereitcradlesthesensor.
10.Repeatthesteps1-9onthesecondarm.
Small Black Circles Indicate Tack-Weld Locations
Tackweldthe
top,bottom,
right and left of
eachcircle.Thenthe
entirecircumference.
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Installing the Deection Sensor Extension Cables
Therearetwoidenticalshortcables(#014-1450-113)andtwoidentical
longextensioncables(#014-3550-085)usedforconnectingthe
deectionsensorstotheComLinkinthecabofthetruck.Plugoneshort
cableintoonelongcableandlabelonesetrightandonesetleftbefore
youbegininstallation.TheLEFTsensorcableshouldbeinstalledonthe
driver’sside;theRIGHTcableshouldbeinstalledonthepassengerside.
1. Alongtheexistingarmhydrauliclinesandwiring,routetheshort
cable(#014-1450-113)oneachside(driverandpassenger)from
thegapbetweenthearmbracketsdownthearm.Thelongcable
(#014-3550-085)plugsintotheshortcableandthenextends
tothecab.Makesuretooptimizetheroutetoprotectthecable.
Alsoensurethattheprotectiveheatshieldfoundonthetwoshort
cablesispositionedinthelocationswiththemostpotentialheat
exposure.Improperinstallationcouldresultindamagetothe
cable.Thelongsensorcable(approx35-feetlong)willconnectto
theshortcableandbeinstalledinthedirectionofthecabtobe
connected to the ComLink.
2. Beginning12”fromthebackendofthebackarmbracket,attach
thesensorextensioncable
tohydrauliclinesalongthe
armwithziptiesevery6”(#
014-1450-113).
3. Atthebottomofthearm,
routetheremaining35’
extensioncableintothecab
ofthetruckalongexisting
truckandbodycables.
Note: Please ensure that there is a minimum of 12 inches between the
wiring and the exhaust piping, or properly shield wiring to protect it from
heat.
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Placing the Deection Sensors in the Brackets
1. Placeeachdeectionsensorinthebracket,orientedsothatthe
engraved lettering is facing down and so that the pigtail on the
sensor is facing toward the front of the truck.
2. Usingthewashers,nuts,andboltsfromthedeectionsensor
installationkit,securethedeectionsensortoeachbracket
asshownabove.Hand-tightenthebolts(doNOTusetoolsto
tighten).
3. Curlthesensorpigtailcablebehindthearmbrackettoprotect
thecableandconnector.Donotallowthecableorconnectorto
contacttheblackrubbermiddlesectionofthesensor.
4. Connecttheshorterextensioncabletoitsdeectionsensoron
eachside,makingsurethatthelockingtabsontheconnector
areengagedcompletely.Useziptiestosecurethepigtailand
connectortotheexistinghydrauliclinesrunningbehindthe
bracket.
Deection Sensor and Bracket Assembly
4. Inthecabofthetruck,connecttheright-sidedeection
sensorextensioncabletotheportlabeled“RightSensor”
ontheComLink.(Repeatontheleftside.)ComLinkwillbe
installed in later step.
Autres manuels pour BinMaxx
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Table des matières
