AFM GS 75 Manuel utilisateur

GS 75 & 100

Radial Heat Shrink Tunnel

User Guide

GS 75 & 100

Radial Heat Shrink Tunnel

Model

User Guide

Revised 11/8/2018

P/N 4510008 Rev A

are the property of their respective owners.

AFM

7041 Boone Avenue North

Brooklyn Park, MN 55428

Phone: (714) 974-9008; Fax (763) 795-8867

www.afmsleeves.com

Contents:

Safety.........................................................................................................6

WARNINGS

................................................................................................................. 7

Safety Notes:................................................................................................................. 8

Introduction ...............................................................................................9

General System Description ......................................................................................... 9

System Components..................................................................................................... 9

System Specifications ................................................................................................. 10

Options........................................................................................................................ 11

Installation and Setup.............................................................................12

General Recommendations ........................................................................................ 12

Unpacking and Placement .......................................................................................... 13

Check for shipping damage.................................................................................................13

Mounting ..................................................................................................................... 14

Electrical Connection .................................................................................................. 16

Sleever Placement ..............................................................................................................17

Control Cabinet Overview ........................................................................................... 18

Operation .................................................................................................19

Power Up .................................................................................................................... 19

Shutdown .................................................................................................................... 22

Part Replacement....................................................................................23

Electrical box parts..............................................................................................................23

Replacing Sheaf Heaters ....................................................................................................24

Replacing Fan Assembly.....................................................................................................30

Troubleshooting ..................................................................................................................32

Maintenance ............................................................................................33

Mounting Hardware and Connections .................................................................................33

Cleaning External................................................................................................................33

Schematics..............................................................................................34

Wiring Diagram ...................................................................................................................34

Exploded Diagram...............................................................................................................35

Exploded Diagram Fan........................................................................................................36

Inside of Power Box ............................................................................................................37

Parts List .................................................................................................38

Recommended Replacement Parts.....................................................................................39

Component Dimensions ..........................................................................40

Warranty Statement ................................................................................41

Warranty Verification ...........................................................................................................42

Limited Warranty .................................................................................................................43

Customer Support ...................................................................................44

6Safety

Safety

The GS Heat Shrink Tunnel is easy to install, operate and maintain. Please follow these

safety steps to insure smooth and safe operation:

All operators should study this manual thoroughly before operating the machine.

•Always follow GMP (Good Manufacturing Practices) when operating this machinery.

•The machine is heavy. While unpacking and setting up the unit, always take care to

use proper lifting techniques. Avoid over-reaching and leaning over while handling the

machine and accessories. Use more than one person to lift and move the tunnel.

•Wear safety shoes and work gloves when moving the machine.

•Beware of uneven spots on the factory floor when moving the unit.

•Make sure the electrical power source is properly wired and grounded. The power

source should comply with all safety regulations and codes applicable to the

installation location.

•Before attempting any service or repair, make sure that the power is turned off and

power cable is disconnected from the power source.

•Before connecting the air supply, make sure that the pressure gauge is closed and

that the pressure indicator reads zero.

•The equipment generates heat, so make sure the area is properly ventilated.

•Do not place any body parts or tools into a running machine!

•Turn off and unplug the machine while servicing and performing maintenance

procedures.

CAUTION

TEAM LIFT

7 Safety

WARNINGS

Every effort has been taken to insure safety while operating this machine, however,

there are certain risks remaining. Do not allow this machine to be

operated before

informing all personnel of the attached warnings:

•

Do not tamper with electrical wiring. Use only licensed electricians for

maintenance. Always disconnect electrical power before attempting

maintenance to any electrical or moving parts.

•

To prevent injury to machinery and/or personnel, DO NOT INCREASE

SETTINGS ON EITHER ELECTRICAL OR MECHANICAL OVERLOAD

SAFETY DEVICES.

•

KEEP HANDS AWAY FROM MOVING CONVEYORS AND ASSEMBLIES.

Conveyor belts that have become worn or frayed can be hazardous and should

be replaced promptly.

•

NEVER OPERATE THIS OR ANY MOVING EQUIPMENT WITHOUT ALL

COVERS

AND GUARDS IN PLACE. The internal mechanism of most

packaging machinery contains numerous

shear, pinch, and in-running nip

points, many of which are capable of causing severe injury and permanent

disfiguration.

•

To minimize potential for personal injury, always be sure that machine

operators and others working on machinery are properly

trained in the

correct usage of the equipment and properly instructed

regarding the safety

procedures for operation.

•

DO NOT MAKE ANY MODIFICATIONS TO EITHER THE ELECTRICAL

CIRCUITRY OR THE MECHANICAL ASSEMBLIES OF THIS

MACHINERY. Such modifications may

introduce hazards that would not

otherwise be associated with this machinery. American Film & Machinery will not

be responsible for any consequence resulting from such unauthorized

modification.

•

The use of certain types of plastic films in sealing and/or shrinking equipment

may result in the

release of HAZARDOUS FUMES due to the degradation of

the film at high temperatures. Before using

any plastic film in this equipment,

the manufacturer or supplier of the film should be contacted for specific

information concerning the potential release of hazardous fumes. ADEQUATE

VENTILATION

SHOULD BE PROVIDED AT ALL TIMES.

•

Keep combustible and explosive materials away from this equipment. The

equipment may be a source of ignition.

8Safety

•

Do not use with pressurized containers. Exposure to high temperatures can

cause pressurized containers to burst, and could cause injury to operators

and other personnel nearby.

•

Take care when clearing product jams inside the heat tunnel. Do not use

anything that could potentially puncture a container. Use the hand crank to

raise the tunnel from the conveyor before clearing product from inside the

heat tunnel. If containers remain in the heat chamber, turn off power and

allow the temperature to drop below 100

F

before clearing. Temperature

inside the tunnel can easily cause burns.

Safety Notes:

Electrical Hazard-do not open cover. No user-serviceable parts inside.

Ensure that unit is properly grounded.

Fumes may be harmful to the environment.

Do not tamper with electrical equipment.

Keep the equipment dry and indoors.

Some fumes may be a health hazard if exposed to for too long.

Insure the area has adequate ventilation.

Introduction 9

Introduction

General System Description

The intended use of AFM heat shrink tunnels, is for the shrinking of heat shrink

film (labels, tamper bands, multi-pack), on containers over which they have been

applied. Containers with labels are to enter the tunnel, on a conveyor, for a

duration of between a minimum of 3 seconds, to a maximum of 6 seconds. This

dwell time of 3-6 seconds is necessary to achieve proper coverage without

overheating the containers. Operators must make sure that every container that

enters the AFM tunnel exits within this maximum time of 6 seconds.

AFM shrink tunnels are intended for industrial use only.

System Components

•Stainless Steel Brackets with Height Control

•IR Heat Tunnel

•Operator Controls

2207

Tunnel

External

Cover

Controls

Blower Motor

Wiring Enclosure

Mounting

Rod

10 Introduction

System Specifications

Power: A.C. 1-Phase, 220 Volt, 50/60Hz

Machine Dimensions : 75-185mm W (7.28”) x 565mm L (22.24”) x 530mm H (20.86”)

100-185mm W (7.28”) x 565mm L (22.24”) x 530mm H (20.86”)

Tunnel Dimensions : 75mm W (2.95”) x 565mm L (22.24”) x 95mm H (3.75”)

100mm W (3.94”) x 565mm L (22.24”) x 95mm H (5.90”)

Temperature: 250C

Heater: 2.5KW x 2

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels AFM Équipement industriel

AFM

AFM LX-150 Manuel utilisateur

AFM

AFM LX-150 Manuel utilisateur

AFM

AFM LX-100 Manuel utilisateur

AFM

AFM STC-WSN300-2M Manuel utilisateur

AFM

AFM ES-200A Manuel utilisateur

Manuels Équipement industriel populaires d'autres marques

ABB

ABB Unifix AD Manuel

Mark 7

Mark 7 Evolution Manuel utilisateur

Husky

Husky HyPET Manuel utilisateur

bora

bora PM-1800 Manuel utilisateur

Grizzly

Grizzly T32428 Manuel utilisateur

Siemens

Siemens 8MF1 Series Manuel utilisateur

ABB

ABB HT610965 Manuel utilisateur

ABB

ABB SafeLink Manuel utilisateur

Phoenix

Phoenix PHX-150 Manuel utilisateur

ABB

ABB A165-L32 Manuel utilisateur

ABB

ABB HT842936 Manuel utilisateur

Rioned

Rioned UrbanJet Manuel utilisateur

Hermetica

Hermetica 10 Series Manuel utilisateur

HORNER

HORNER OEE Solution Manuel utilisateur

Hammerhead

Hammerhead HG375 Manuel utilisateur

SCHUNK

SCHUNK VERO-S NSE-A3 138 Instructions d'utilisation

ABB

ABB HT566657 Manuel utilisateur

Webasto

Webasto GSE CAN Manuel utilisateur