Advance Welding AW315 Manuel utilisateur

AW315 - Operator Manual

Operating Controls

AW315

Operating Controls ........................................................................................................................

Safety Notes .....................................................................................................................................

Product Specication ...................................................................................................................

Intended Use ....................................................................................................................................

Introduction ......................................................................................................................................

Delivered Items ................................................................................................................................

Electrical Safety ................................................................................................................................

Using the Equipment .....................................................................................................................

Data Log Memory ............................................................................................................................

Manual Welding .............................................................................................................................

Fusamatic Welding .......................................................................................................................

Bar Code Welding .........................................................................................................................

Fusion Operator Badge ..............................................................................................................

GPS Location .................................................................................................................................

Extreme Low Temperature Operation .................................................................................

Downloading the Weld Memory .............................................................................................

Upgrading the Operating Software .......................................................................................

Set Up Options ..............................................................................................................................

Information .....................................................................................................................................

Fault Finding ...................................................................................................................................

Maintenance ..................................................................................................................................

Disposal ............................................................................................................................................

Calibration and Warranty ...........................................................................................................

Declaration of Conformity ........................................................................................................

Service and Repair.........................................................................................................................

Quick Start Guide ..........................................................................................................................

AW315

Operating manual

AW315 - Operator Manual

AW315

Operating Controls .................................................................................................................................

Safety Notes ..............................................................................................................................................

Product Specication ...........................................................................................................................

Intended Use ............................................................................................................................................

Introduction .............................................................................................................................................

Delivered Items ......................................................................................................................................

Electrical Safety .....................................................................................................................................

Using the Equipment . ..........................................................................................................................

Fault Finding ............................................................................................................................................

Maintenance ............................................................................................................................................

Disposal ...................................................................................................................................................

Calibration and Warranty ...................................................................................................................

Declaration of Conformity .................................................................................................................

Service and Repair ...............................................................................................................................

Index

AW315 - Operator Manual

AW315

1. Lid Catch

2. On/O Switch

3. Supply Fuse

4. Supply Lead (tted with plug)

5. Carrying Handle

6. Output Leads

7. Start/Stop Button

8. Indicator Display

Operating Controls

5. Carrying Handle

4. Supply Lead

(tted with plug)

3. Supply Fuse

2. On/O Switch

7. Start/Stop Button

8. Indicator Display

1. Lid Catch

6. Output Leads

AW315 - Operator Manual

AW315

• RISK OF EXPLOSION! This welding unit must not be used in a gaseous

atmosphere.

• RISK OF ELECTRIC SHOCK! Do not open. No user serviceable parts

inside.

• Before using, always visually inspect the unit to see that the cables and

connectors are not worn or damaged. Replace the damaged part before

welding.

• Switch o and remove the plug from the mains before adjusting, cleaning, or

if the cables are entangled and before leaving the equipment unattended for

any period.

• To avoid damaging the unit, do not interrupt the supply voltage or disconnect

the welding cable, while the unit is welding a tting.

• Do not lift or pull the equipment by its cables.

• Do not disconnect the welding cables by pulling on them, always pull o the

connectors from the tting.

• Do not start a weld without the pipe correctly inserted into the tting.

• Do not touch the tting while welding.

• Do not weld in the rain or leave the equipment outdoors whilst it is raining.

• Weld only in daylight or in good articial light.

• The operator is responsible for accidents or hazards occurring to other people

or their property while using this equipment. Keep the work area safe!

• Keep bystanders a safe distance away from the machine while welding.

• Never allow people unfamiliar with these instructions to use the welding unit.

Safety Notes

AW315 - Operator Manual

AW315

Product Specication

Advance Welding has a policy of continuously improving product design, and as such reserve the

right to change specication of its products without prior notice and with impunity.

Input Power Connections

for this model:

• 110V version

Input plug for your region or

country are available

Specication details - AW315

Operating Modes Automatic

Welding Voltage 30V to 220V

Welding Current 5A-13A

Welding Time 80-420 seconds

Supply Voltage 115V ± 15% 110V

(40-60Hz)

Supply Current 1-32A (115V)

Supply Power 3500 W

Weight 15 kg

Size 41 x 34 x 20cm

Operating Temp. -15ºC to +50ºC

AW315 - Operator Manual

AW315

This equipment is intended to weld Drainage Fittings

5 Amp Low Pressure Fittings from 32mm to 160mm

10 Amp Low Pressure Fittings from 200mm to 315mm

230 Volt Low Pressure Fittings from 200mm to 315mm

This manual gives instructions on the correct assembly and safe use of your welding unit. It

is important that you read these instructions carefully, and keep these instructions for the

life of the unit.

This manual does not detail the specic welding procedure for the ttings: scraping,

clamping and assembly of joints. For this information you must contact the manufacturer of

the ttings.

Carefully remove the welding unit from its packaging and check that you have the following

items:

• Welding unit.

• Yellow Output lead.

• Red Output lead

• (Optional) Blue Output lead.

• (Optional) Brown Output lead.

• Manual.

When parts are missing or damaged, please contact your dealer.

Intended Use

Introduction

Delivered Items

AW315 - Operator Manual

AW315

Electrical Safety

WARNING! Switch o and remove the plug from the mains before adjusting,

cleaning or if the cable is cut, damaged or entangled.

This welding unit is Class 1 and requires an earthed connection. (An earth spike must

be used with generators.) The operating voltage is 110 volts ac 50 Hz, and a power

source capable of 3500 Watts is required.

Extension cables should only be used if they comply with the H07RNF harmonized

standard. They must be tted with connectors to the BS EN 60309-2 standard. All

cables must be unwound from the reel to stop inductive heating eects. The cable

dimensions should be as follows:

• 1.5mm2 cable = 25m

• 2.5mm2 cable = 50m

• 4.0mm2 cable = 75m

It is recommended for increased electrical safety to use a Residual Current Device

(RCD) with a tripping current of not more than 30 mA. Always check your RCD every

time you use it.

The supply cable must be inspected for signs of damage before each use and the

equipment may only be used if in perfect condition. Damaged cables must be

replaced by an approved service agent.

This equipment is classied as “Portable for use on industrial applications”, and must

undergo a formal electrical safety check (Portable Appliance Test) every six months.

AW315 - Operator Manual

AW315

This welding unit takes the ambient temperature into account when calculating the

energy required to weld the tting. It must therefore be allowed to reach ambient

temperature before use and must be at the same temperature as the tting to be

welded.

• Switch the welder on and it will self test.

• The green power light will be on. Make sure no errors are showing.

• Connect the required colour welding cable to the socket, the indicator light will

show.

• YELLOW: 32mm – 160mm

Geberit, Wavin Waviduo, Akatherm, Valsir

• RED: 200mm – 315mm

Geberit

• BROWN: 200mm – 315mm

Wavin Waviduo

• BLUE: 200mm – 315mm

Akatherm, Valsir

• Connect the welding cable to the tting.

• Press and hold-in the start button for two seconds to begin welding.

• The weld time will count up to 100% and the green light will come on.

• Any errors will be shown.

• Disconnect the welding cable from the tting.

• To reset the welder press and hold-in the Start/Stop button for ve seconds.

• To help avoid errors, use a good quality 2.5 kW / 3.0 kVA power generator to the

specications TIN12/ECE3.

Using the equipment

AW315 - Operator Manual

AW315

If a fault happens with the unit, the red fault light will illuminate along with one other

indicator light to show the error number. Information on the causes of these faults is shown

below. If this does not identify or remedy the problem, contact your service agent.

Error 1. Power failure during weld.

The power to the welding unit went o during the weld.

• Check that the unit is switched on.

• Make sure the supply plug has not come out of the supply socket.

• Check that the supply fuse or breaker has not tripped.

• If using a generator, check the generator is operating and there is enough fuel.

• Check the cables are not damaged or broken.

• Check the fuse is OK in the welding unit.

Error 2. Stop button pressed

The stop button was pressed while welding.

• Restart the weld after the tting has returned to ambient temperature.

Error 3. Power supply frequency fault. The supply frequency is out of limits.

• Check the generator is operating correctly.

Error 4. Ambient temperature fault.

The ambient temperature has been measured as lower than -20oC or higher than +50oC.

• If the temperature is very cold, wait until the ambient rises back into specication.

• If the unit is in direct sunlight, it may have heated up the sensor. Move the unit into the

shade and allow it to reach ambient again.

Error 5. No welding current.

The unit has detected that no welding current is passing into the tting.

• Make sure that the connectors have not come o the tting.

• Make sure that the welding cable is securely connected to the unit and that it isn’t

damaged.

• Try welding again, but hold the start button in for three seconds. A short press of the

start button can cause this fault.

Fault Finding

AW315 - Operator Manual

AW315

Error 6. Low welding current.

The unit has detected a low welding current as follows:

1.5% low, fail in 3 seconds.

90% low, fail in 1 second.

• Make sure that the correct ttings are being welded.

• If multiple welding ttings, make sure the combined diameters do not exceed

200mm.

• Make sure the supply is within limits: 110 volts with a capacity of 3500 watts.

• Make sure any extension leads being used are the correct length and rating.

Error 7. High welding current.

The unit has detected a high welding current as follows:

1.5% high, fail in 3 seconds.

6.25% high, fail in 2 seconds.

12.5% high, fail in 1.5 seconds.

25% high, fail in 1 second.

50% high, fail in 0.3 seconds.

• Restart the weld after the tting has returned to ambient temperature.

• If the fault persists, return the unit to an approved service agent.

To reset the unit after an error, press and hold-in the Start/Stop button for ve

seconds.

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