Advance acoustic ATS 180 Manuel utilisateur
ATS180 - Operator Manual
Operating Controls
ATS 180
© 2019. Advance Welding 1
Operating Controls ........................................................................................................................
Safety Notes .....................................................................................................................................
Product Specication ...................................................................................................................
Intended Use ....................................................................................................................................
Introduction ......................................................................................................................................
Delivered Items ................................................................................................................................
Electrical Safety ................................................................................................................................
Using the Equipment .....................................................................................................................
Data Log Memory ............................................................................................................................
Manual Welding .............................................................................................................................
Fusamatic Welding .......................................................................................................................
Bar Code Welding .........................................................................................................................
Fusion Operator Badge ..............................................................................................................
GPS Location .................................................................................................................................
Extreme Low Temperature Operation .................................................................................
Downloading the Weld Memory .............................................................................................
Upgrading the Operating Software .......................................................................................
Set Up Options ..............................................................................................................................
Information .....................................................................................................................................
Fault Finding ...................................................................................................................................
Maintenance ..................................................................................................................................
Disposal ............................................................................................................................................
Calibration and Warranty ...........................................................................................................
Declaration of Conformity ........................................................................................................
Service and Repair.........................................................................................................................
Quick Start Guide ..........................................................................................................................
ATS 180
Shoulder Bag, Frame and
Combination Unit Models
Operating manual
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 2
Index .................................................................................................................................................
Operating Controls ....................................................................................................................
Safety Notes ..................................................................................................................................
Product Specication ...............................................................................................................
Intended Use ................................................................................................................................
Introduction ...................................................................................................................................
Delivered Items .............................................................................................................................
Electrical Safety.............................................................................................................................
Duty Cycle .......................................................................................................................................
Using the Equipment .................................................................................................................
Data Entry .......................................................................................................................................
Welding ............................................................................................................................................
Options Menu ...............................................................................................................................
Maintenance ..................................................................................................................................
Fault Finding ...................................................................................................................................
Disposal ...........................................................................................................................................
Calibration and Warranty ...........................................................................................................
Declaration of Conformity ........................................................................................................
Service and Repair .......................................................................................................................
Index
2
3
4
5
6
6
6
7
8
9
10
12
15
22
23
27
28
30
31
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 3
1. Supply Cable
2. Temperature Sensor
3. Protective Bag
4. On/O Switch
5. Cooling Fan
6. Display
7. Buttons
8. Welding Cable
9. Bar code scanner reader
1. Welding Cable (can be provided with optional right angle plug)
2. USB Memory Drive
3. Bar Code Scanner (Optional)
4. Bar Code Pen (Standard)
5. USB Socket
6. Welding Cable Socket
7. Protective Lid
8. Display
9. Buttons
10. Protective Frame
11. Ratings Plate
12. Supply Cable
Operating Controls
8. Welding Cable
9. Bar Code Scanner Reader 6. Display
3. Protective Bag
5. Cooling Fan
(On side of case)
2. Temperature Sensor
(On side of case)
1. Supply Cable
7. Buttons
4. On/O Switch
(On side of case)
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 4
• RISK OF EXPLOSION! This welding unit must not be used in a gaseous
atmosphere.
• RISK OF ELECTRIC SHOCK! Do not open. No user serviceable parts
inside.
• Before using, always visually inspect the unit to see that the cables and
connectors are not worn or damaged. Replace the damaged part before
welding.
• Switch o and remove the plug from the mains before adjusting, cleaning, or
if the cables are entangled and before leaving the equipment unattended for
any period.
• To avoid damaging the unit, do not interrupt the supply voltage or disconnect
the welding cable, while the unit is welding a tting.
• Do not lift or pull the equipment by its cables.
• Do not disconnect the welding cables by pulling on them, always pull o the
connectors from the tting.
• Do not start a weld without the pipe correctly inserted into the tting.
• Do not touch the tting while welding.
• Do not weld in the rain or leave the equipment outdoors whilst it is raining.
• Weld only in daylight or in good articial light.
• The operator is responsible for accidents or hazards occurring to other people
or their property while using this equipment. Keep the work area safe!
• Keep bystanders a safe distance away from the machine while welding.
• Never allow people unfamiliar with these instructions to use the welding unit.
Safety Notes
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 5
Product Specication
Input Power Connections
for this model:
• 110V version
• 120V version
• 230V version
Input plug for your region or
country are available
Contact us for more information
Bespoke OEM
As a bespoke OEM Original Manufacturer we can
produce this product as an OEM to suit your business
Contact us to discuss your requirements
Specication details - ATS 180
Operating Modes Manual, Barcode
Welding Voltage 39.5V (8 to 48V)
Welding Current 1-50A
Welding Time 1-1500 seconds
Supply Voltage
115 ± 15% 110V
(40-60Hz)
230 ± 15% 230V
(40-60Hz)
Supply Current 1-25A (115V)
1-12A (230V)
Supply Power 3000 W
Weight 11 kg
12 kg
Size 30 x 21 x 26cm
33 x 25 x 34cm
Operating Temp. -15ºC to +50ºC
Advance Welding has a policy of continuously improving product design, and as such reserve the
right to change specication of its products without prior notice and with impunity.
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 6
This equipment is intended to weld constant voltage electrofusion ttings suitable for low,
medium and high pressure pipe work systems.
This welding unit has been designed to comply with the International Organization for
Standardization standard ISO12176-2:2000 “Plastic pipes and ttings, equipment for fusion
jointing polyethylene systems , part 2, electrofusion”.
This manual gives instructions on the correct assembly and safe use of your welding unit. It
is important that you read these instructions carefully, and keep these instructions for the
life of the unit.
This manual does not detail the specic welding procedure for the ttings: scraping,
clamping and assembly of joints. For this information you must contact the manufacturer of
the ttings.
Carefully remove the welding unit from its packaging and check that you have the following
items:
• Welding unit.
• Bar code reading scanner
• Operating Manual
• USB Memory drive
• Protective carrying bag.
When parts are missing or damaged, please contact your dealer.
Intended Use
Introduction
Delivered Items
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 7
Electrical Safety
WARNING! Switch o and remove the plug from the mains before adjusting,
cleaning or if the cable is cut, damaged or entangled.
This welding unit is Class 1 and requires an earthed (grounded) connection. An earth
spike must be used with generators.
This unit is supplied in either 110 volt or 230 volt operation. Check the rating plate
on the side of the unit for the correct supply voltage.
The power source must be capable of providing 3500 Watts.
Extension cables should only be used if they comply with the H07RNF harmonized
standard. They must be tted with connectors to the BS EN 60309-2 standard. All
cables must be unwound from the reel to stop inductive heating eects. The cable
dimensions should be as follows:
It is recommended for increased electrical safety to use a Residual Current Device
(RCD) with a tripping current of not more than 30 mA. Always check your RCD every
time you use it.
The supply cable must be inspected for signs of damage before each use and the
equipment may only be used if in perfect condition. Damaged cables must be
replaced by an approved service agent.
This equipment is classied as “Portable for use on industrial applications”, and
must undergo a formal electrical safety check (Portable Appliance Test) as per local
regulations.
110V Volt operation
Up to 63mm diameter
2.5mm2 cable = 30m
Up to 180mm diameter
2.5mm2 cable = 20m
230 Volt operation
Up to 63mm diameter
1.5mm2 cable = 40m
Up to 180mm diameter
1.5mm2 cable = 25m
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 8
The equipment is designed for everyday use on connection size ttings up to 110mm
diameter. It can also weld ttings up to 200mm diameter (8”) but with a reduced duty
cycle.
Larger diameter ttings generate a lot of heat within the equipment and it must be
allowed to cool down between fusion cycles. The equipment uses fan cooling and it is
preferable to have the equipment switched on with the fan running to accelerate the
cooling.
For larger diameter ttings (above 110mm) it is recommended to have up to one hour
cooling time between fusion cycles. Failure to allow the equipment to cool properly
could seriously damage it.
If the equipment has not cooled correctly, then it may not complete the next fusion
cycle correctly. Advance welding accepts no responsibility if the operator fails to
adhere to the correct cooling cycle.
Duty Cycle
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 9
Prepare and clamp the pipe and ttings inline with the manufacturers
recommendations. Connect the supply cable to the correct supply voltage and switch
the unit on.
The screen will show the model number and software version. It will also show the
current date and the calibration due date.
After a short pause the owner details will be shown.
The display will now show the “Connect Fitting” screen.
Connect the welding cable to the tting to begin the welding process.
Press the STOP button to enter the data logging menu.
Press the OK button to enter the options menu.
The supply voltage and frequency are shown. This allows the operator to check the
quality of the power supply before welding starts.
Using the equipment
A D V A N C E W E L D I N G
A T S 1 8 0 E X T R A A . 1 . 0 2
C A L D U E : 0 9 / 1 0 / 2 0 1 4
1 0 : 3 1 1 9 / 1 0 / 2 0 1 5
P R O P E R T Y O F :
A D V A N C E W E L D I N G
TEL : 0844 8807748
FAX : 0870 7526139
C O N N E C T F I T T I N G
S T O P : D A T A L O G I N F O
O K : M E N U
S U P P L Y : 2 4 0 V 5 0 H Z
ATS180 - Operator Manual
ATS 180
© 2019. Advance Welding 10
Letters and numbers are entered using the arrow buttons. Using the up and down
arrows will scroll through the list of A to Z and 1 to 9. When the correct letter has been
chosen, pressing the right arrow button will move to the next position. If a mistake has
been made the left arrow button can be used to backspace.
For example, in the following screen:
To enter 40 seconds…
Press the up arrow button four times until the 4 is shown.
Press the right arrow button to move to the next position.
Press the down arrow button once until the 0 is shown.
Press the OK button to accept 40.
Data Entry
M A N U A L W E L D I N G
T I M E : _ _ _ _ S
V O L T S : 3 9 . 5 V
O K
Table des matières
Autres manuels Advance acoustic Système de soudage
Manuels Système de soudage populaires d'autres marques
TAFA
TAFA 30*8B35 Manuel utilisateur
Lincoln Electric
Lincoln Electric INVERTEC V350-PRO CE Manuel utilisateur
ESAB
ESAB Buddy Arc 145 Manuel utilisateur
CIGWELD
CIGWELD 636804 Guide rapide
Red-D-Arc
Red-D-Arc DC-400 Manuel utilisateur
Hobart Welding Products
Hobart Welding Products Spool Gun DP 3035-10 Manuel utilisateur
