ADEN POWERKIT SPORT Manuel utilisateur
ADEN GmbH www.aden-sports.com
INSTRUCTION AND
ASSEMBLY MANUAL
POWERKIT SPORT
EN | S. 2
POWERKIT SPORT- ASSEMBLY INSTRUCTIONS
ADEN GmbH www.aden-sports.com
CONTENT
Important details ....................................................... 3
Bike view and scope of delivery................................. 4
Assembly.................................................................... 5
Commissioning and Battery Use ............................ 11
Service and care .................................................... 13
Change of translation …………………………………14
Terms and conditions ............................................. 16
Contact .................................................................... 17
Table of content
EN | S. 3
POWERKIT SPORT- ASSEMBLY INSTRUCTIONS
ADEN GmbH www.aden-sports.com
Welcome.
Congratulations on buying an ADEN Powerkit. We are glad to
welcome you today in the ADEN family. In order to enjoy your
Powerkit for a long time, we kindly ask you to carry out all assembly
steps carefully. Consider the service and care details and, nally, to
comply with safety regulations.
All the specications of this instruction book are without obligation.
The ADEN GmbH reserve the right for possible change of
assortment (prices, colours, forms, technical specications …etc).
We accept no liability for printing errors, deviations from illustrations
and descriptions. Furthermore we ask you to note that the pictured
models sometimes show products that are not part of the standard
equipment and therefore not part of the scope of delivery.
All information in this guide is based on the available information
about the properties of the described product and the appropriate
safety regulations at the moment of printing
Please store this manual in a safe place for future reference. If you
sell your ADEN Powerkit at a later stage, make sure that the buyer
receives this manual.
The latest version of the assembly instructions is always available
on our website www.aden-sports.com
EN | S. 4
POWERKIT SPORT- ASSEMBLY INSTRUCTIONS
ADEN GmbH www.aden-sports.com
Important details
ADEN Powerkit are not accredited for the public road trac.
We also expressly recommend that you only ride with appropriate
protective clothing (helmet, gloves and sturdy shoes). After a fall, it
is particulary important to inspect the helmet and bike thoroughly
for possible damage. Pay particular attention to the brake lines, the
brakes and the drive.
In order to enjoy your new Powerkit for as long as possible, we
recommend that you follow our operating instructions exactly and
that you carry out maintenance and service regurlarly.
Poor or incomplete maintenance can signicantly aect the
functionality of the Powerkit.
All components, made of high-quality plastic or metal, only
function properly in this combination. So don’t make any changes
to it. Any unauthorised modications to the Powerkit or the battery
will invalidate the product warranty. For maintenance, care and
service, we are pleased to advise you.
EN | S.5
POWERKIT SPORT-ASSEMBLY INSTRUCTION
ADEN GmbH www.aden-sports.com
POWERKIT SPORT
Bike view and scope of delivery
Powerkit Sport included: drive ring, backpack with storage battery and a charging
device, thumb lever/ twist grip, drive unit, battery indicator and diverse bits and pieces.
(The Bike is not included in the scope of delivery
EN | S. 6ADEN GmbH www.aden-sports.com
POWERKIT SPORT-ASSEMBLY INSTRUCTION ASSEMBLY
Needed tools:
» Allen key size 2,5
» Allen key size 3
» Allen key size 4
» TX 20 screwdriver
» Pocket rule
» Side cutter
» Cable tie
Assembly
Put the bicycle on an assembly stand or turn it upside down.
Remove the rear wheel and place the drive ring centrally.
Every spoke is between two screws.
Depending on the number of spokes you have to assemble the
appropriate ring.
36 spokes –> 18 clamps
32 spokes --> 16 clamps
28 spokes --> 14 clamps
Caution: The drive ring is always assembled on the left side
Fix all spoke clamps to the spokes. Pull the clamp from the wheel
rim towards the hub over the screws.
Slide all the spoke clamps onto the spokes.
The clamps snap into place under the bolt heads.
Tighten the bolts a little, so that the clamp can no longer
jump down but is still loose.
The ring must still be able to slide on the wheel to centre it.
EN | S. 7ADEN GmbH www.aden-sports.com
POWERKIT SPORT-ASSEMBLY INSTRUCTION ASSEMBLY
Fix the frame bracket to the upper seat stay (Allen key size 4).
The ideal distance to the centre of the axle is 21.5 cm - 22.5 cm.
Please choose the appropriate screw length.
Note: There should be sucient distance between lever and
plastic ring, at least 1 cm.
The torque arm must be mounted perpendicular to the wheel
so that everything ts perfectly.
Fix the screws with approx. 3 Nm.
Caution: Extreme caution is required with carbon frames.
Tighten the screws carefully not to endanger the material.
Note: Here there is the possibility to have a seat stay adapter
made according to the sketch of the seat stay.
Reinstall the rear wheel. Make sure that the wheel can be turned
easily and that no brake cable or anything else is rubbing
against the belt ring.
EN | S. 8ADEN GmbH www.aden-sports.com
POWERKIT SPORT- ASSEMBLY INSTRUCTION ASSEMBLY
A cable tie is used to nally center the drive ring
attached to the swing arm, place it on the ring and
check the concentricity of the ring.
The belt ring is brought into the correct position by pressing or
lightly tapping it with a blunt object. Check concentricity again
and again by turning the wheel.
Repeat the process until centering is as precise as possible.
(less than 1mm is sucient)
Carefully tighten the rst screws to prevent them from slipping.
Then screw in the remaining screws.
Tighten the T-key with 2 ngers (max. 1.5 Nm). Check all screws
again.
When mounting the motor, rst hook in the lower rollers and then
the upper rollers. The groove of the upper rollers
hangs on the rail of the drive ring.
The lower rollers are then pushed upwards with a size 4 allen
slightly and tighten them rmly.
EN | S. 9ADEN GmbH www.aden-sports.com
POWERKIT SPORT-ASSEMBLY INSTRUCTION ASSEMBLY
Wrong position !!!
So that the motor does not hang on the gear wheel as in the
picture, you can turn the drive unit by means of 3 screws.
First you remove the pinion guard with an Allen key size 3 and
then the pinion with an Allen key size 4.
With a TX20 screwdriver, you can remove the 3 screws.
Loosen half a turn and then turn the guide plate.
In the desired position, the screws should be tightened with
approx. 3 Nm.
The optimal position of the drive is as shown here in the picture.
To retrot 26'' wheels, the motor should be turned completely
towards the swingarm, so that there is enough place to the rim.
Caution: Turn the motor only so far that the "fan" does not
touch the upper guide pulley!
With 26 “wheels the fan of the motor may have to be dismantled
because the space between the rim and the motor is too little. To
do this, unscrew the 4 plastic screws and remove the fan from the
rotor.
Note: The fan only serves as "cooling support" and does not
necessarily have to be installed.
EN | S. 10ADEN GmbH www.aden-sports.com
POWERKIT SPORT-ASSEMBLY INSTRUCTION ASSEMBLY
Use an Allen key size 4 to move the torque arm so that the
holding rod ts between them.
Then tighten the screws well (approx. 3Nm)
The fastening bolt is screwed into the torque arm with an Allen
key size 4. Don't forget the handrail!
Note:
Tighten the fastening bolt "hand-tight". (approx. 2 Nm)
The fastening bolt is "hollow" - if the tightening torque is too high,
it can break!
The display for the battery status is attached to the frame
with the Velcro tape supplied with the unit.
The cable is then laid along the frame with the Velcro cable
ties to the drive unit.
Red plug to red socket.
The thumb lever will be mounted in the desired location on the
handlebars with an Allen key size 3 and laid down along the
frame towards the bottom bracket/drive unit.
Make sure that a loop has to be laid for the steering angle as
with the other lines.
Yellow plug to yellow socket.
Table des matières
