Adam Pumps AF 3000 Guide de l'utilisateur

USE AND MAINTENANCE
INSTRUCTIONS MANUAL
Machine: FUEL DISTRIBUTOR PUMP
Model AF 3000 - AF 3000 TAG
ORIGINAL INSTRUCTIONS
AF 3000
AF 3000 TAG
WWW.ADAMPUMPS.COM

REVISION MATRIX OF THE MANUAL AND ITS PARTS
PART OF
MANUAL
Index
Chapter 0
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Date 28/10/14
Signature
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it is the customer’s responsibility to make sure that, in the event that
this document undergoes modifications by the manufacturer, only
the updated versions of the manual are actually present in the points
of use.
THE ITALIAN LANGUAGE IS THE OFFICIAL LANGUAGE CHOSEN BY THE
MANUFACTURER no liabilities are assumed for translations in other
languages, which are not in compliance with the original meaning.
2
AF 3000 - AF 3000 TAG

INDEX
REVISION MATRIX OF THE MANUAL AND ITS PARTS 2
INDEX 3
0 PREAMBLE 4
1 PURPOSE OF THE USE AND MAINTENANCE INSTRUCTIONS MANUAL 4
2 STORING OF THE INSTRUCTIONS MANUAL 5
3 UPDATE OF THE INSTRUCTIONS MANUAL 5
4 DEFINITIONS 6
5 PICTOGRAPHS 7
1 GENERAL INFORMATION 9
1 IDENTIFICATION DATA OF THE MANUFACTURER 9
2 EC MARKING OF THE MACHINE 9
3 STATEMENTS 10
4 SAFETY STANDARDS 11
5 INFORMATION ON TECHNICAL ASSISTANCE 11
6 CONDITIONS OF GUARANTEE 12
2 SAFETY 13
1 GENERAL SAFETY WARNINGS 13
2 PLANNED USE 15
3 RESIDUAL RISKS 15
3 INSTALLATION 16
1 TRANSPORT AND HANDLING 16
2 CONNECTIONS 17
3 PRELIMINARY CONTROL 17
4 DESCRIPTION OF THE MACHINE 18
1 PRELIMINARY CONTROL 18
2 PRINCIPLE OF OPERATION 18
3 MAIN COMPONENTS 19
4 ELECTROMAGNETIC ENVIRONMENT 20
5 DIGITALVERSION OPERATION 21
5 OPERATION PROBLEMS 38
6 MAINTENANCE 40
1 STATE OF MAINTENANCE 40
2 ISOLATION OF THE MACHINE 40
3 PROGRAMMED ROUTINE MAINTENANCE 40
4 EXTRAORDINARY MAINTENANCE 41
7 ACCESSORIES AND SPARE PARTS 43
1 ASSISTANCE 43
2 ACCESSORIES 43
3 SPARE PARTS 44
8 ADDITIONAL INSTRUCTIONS 48
1 DISPOSAL OF WASTE 48
2 DECOMMISSIONING AND DISMANTLING 48
3 SAFE PROCEDURES OF WORK 48
9 ANNEXES 49
1 TECHNICAL SHEET SUMMARY 49
2 TECHNICAL SHEET AVAILABLE VERSIONS 49
3 TECHNICAL SHEET DIMENSIONS 50
4 CIRCUIT DIAGRAM 51
3
AF 3000 - AF 3000 TAG

0. PREAMBLE
1. PURPOSE OF THE USE AND MAINTENANCE
INSTRUCTIONS MANUAL
is manual was prepared to provide to the user a general knowledge of the machine and to
allow its use under safety conditions.
is Instructions Manual makes integral part of the machine and has the purpose of providing
all the information necessary for the:
• handling of the machine, whether packaged or otherwise under safety conditions;
• correct installation of the machine;
• knowledge of the technical specications of the machine;
• in-depth knowledge of its operation and of its limits;
• indication of the qualications and of the specic training required from the operators
and maintenance workers of the machine;
• in-depth knowledge of the planned, not planned and not permitted uses;
• correct use under safety conditions;
• carrying out maintenance and repairs actions, correctly and safely;
• technical assistance and the management of the spare parts;
• disposal of waste products from the machine;
• decommissioning of the machine under safety conditions and in compliance of the
urrent regulations for the protection of the health of the workers and of the
environment.
e instructions, documentation and drawings contained in this Manual are of a reserved te-
chnical nature, strictly owned by Adam Pumps S.p.a.; therefore, beyond the purposes for whi-
ch it was produced, any reproduction, both integral and partial of the content and/or format,
must take place with the previous consent of the Manufacturer.
4
AF 3000 - AF 3000 TAG

2. STORING OF THE INSTRUCTIONS MANUAL
3. UPDATE OF THE INSTRUCTIONS MANUAL
e Instructions Manual must be stored carefully and must accompany the machine in all the
changes of ownership that the latter could be subject in its life cycle.
Storage must be favoured by handling it carefully, with clean hands and without placing it on
dirty surfaces.
No parts must be removed, torn or arbitrarily changed.
e Manual is led in an environment protected from dampness and heat and very close to the
machine to which it makes reference.
e Manufacturer is deemed liable only of the Instructions edited and validated by the latter
(Original Instructions); any translations MUST always be accompanied by the Original In-
structions, in order to check the correctness of the translation. Anyhow, the Manufacturer is
not deemed liable of translations not approved by the latter, therefore, if incongruence is de-
tected, attention must be paid to the original language and eventually contact the commercial
oce of the Manufacturer, who will make the changes deemed appropriate.
e Manufacturer reserves the right to introduce changes to the project, variations/impro-
vements to the machine and updates to the Instructions Manual, without prior notice to the
Customers.
However, in the event of changes to the machine installed at the Customer’s premises, agreed
with the Manufacturer and involving adaptation of one or more Chapters of the Instructions
Manual, it will be the task of the Manufacturer to send to the Customer the parts of the In-
structions Manual concerning the change, with the new overall revision model thereof. It
shall be the Customer’s responsibility, by following the indications accompanying the updated
documentation, to substitute in all the copies in the latter’s possession the parts not valid any
longer with the new ones.
5
AF 3000 - AF 3000 TAG

4. DEFINITIONS
MACHINES DIRECTIVE 2006/42/EC (Article 2, Denitions)
ANNEX I MACHINES DIRECTIVE 2006/42/EC (p. 1.1.1 Denitions)
MANUFACTURER Natural or legal person who designs and/or manufacture a machine or a
partly completed machine, object of this Directive, and is liable of compliance of the machine
or of the partly completed machine with this Directive for placing in the market under its own
name or under its own brand, or for personal use. In the absence of a Manufacturer as dened
above, is deemed Manufacturer the natural or legal person who places in the market or com-
missions a machine or a partly completed machine, object of this Directive.
PLACING IN THE MARKET First availability, within the European Community, in return
of payment or free of charge, of a machine or of a partly completed machine, for the purpose
of distribution or use.
COMMISSIONING First use, in compliance with its intended use, within the European Com-
munity, of a machine, object of this Directive.
SAFETY COMPONENT Component:
• intended to full a safety operation;
• placed on the market separately;
• the failure and/or malfunction of which endangers the safety of persons; and
• which is not essential for the purpose for which the machine has been designed or that,
for this function, it can be substituted with other components.
DANGER A potential source of injury or damage to health.
DANGEROUS AREA Any area inside and/or close to a machine where the presence of a per-
son constitutes a risk for the safety and health of the said person.
EXPOSED PERSON Any person who is entirely or partly in a dangerous area
OPERATOR e person/s in charge of installing, operate, adjust, clean, repair and remove a
machine and carry out its maintenance.
RISK Combination of the likelihood and seriousness of an injury or damage for health that
may arise in a dangerous situation.
6
AF 3000 - AF 3000 TAG

5. PICTOGRAPHS
General information
e pictographs must be applied in areas where they are easily visible and legible by anyone
who is approaching and at such a point so that the person may react timely for taking the
actions necessary to avoid the danger.
When possible, they must be applied in areas protected by the risk of damaging, abrasion,
chemical aggression, dust or anything else that could change their visibility and reading. e
temperature eld of use is between -40 °C and +80 °C provided that there is no uneven distri-
bution of the temperatures that aect adversely on the thermal expansion of the material.
e surfaces on which are applied the pictographs must be clean, smooth and without greases,
oils or chemical products which reduce their adhesion.
e rule envisages that the safety pictographs are regularly checked and cleaned to ensure their
good readability at a safe distance. When the products are subjected to extreme environmental
conditions or anyhow when the safety pictographs do not meet any longer the required visibi-
lity conditions, they must be substituted.
REPAIRS Element of the machine used specically to guarantee the protection through a
material barrier.
PROTECTION DEVICE Device (other than a shelter) which reduces the risk, on its own or
associated to a shelter.
PLANNED USE Use of the machine in compliance with the information provided in the use
instructions.
READILY PREDICTABLE MISUSE Use of the machine in a manner other than that indica-
ted in the use instructions, but which may result from readily predictable human behaviour.
RESIDUAL RISKS Risks that remain despite having adopted protection measures integrated
in the design of the machine and despite the additional protections and protection measures
adopted.
7
AF 3000 - AF 3000 TAG

5. PICTOGRAPHS
PICTOGRAPHS RELATED TO DANGERS
PICTOGRAPHS RELATED TO OBLIGATIONS
SYMBOL DESCRIPTION
General danger
Electrical current
SYMBOL DESCRIPTION
It is mandatory to wear protection gloves
8
AF 3000 - AF 3000 TAG

2. EC MARKING OF THE MACHINE
MANUFACTURER ADAM PUMPS S.p.A.
LEGAL AND ADMINISTRATION OFFICE Via Della Resistenza, 46/48 - 41011 Campogalliano
(MO) - ITALY
TELEPHONE 059/528.128
FAX 059/528.437
E-MAIL info@adampumps.com
1. GENERAL INFORMATION
1. IDENTIFICATION DATA OF THE
MANUFACTURER
Each machine is identied by an EC plate on which are shown in an indelible way its reference
data. e position of the plate on the machine may vary from machine to machine.
For any communication with the Manufacturer or the assistance centres give always these
references.
ADAM PUMPS Spa
Via della Resistenza 48
41011 Campogalliano
Modena Italy
2006
NOV
Code : AF3600420
DISTRIB. AF3000 70L 230 Volt 50 Hz imb.
Serial Number: 180387
230 Volt - 50 Hz - IP 55 - 370W - 2,5 A
2800 rpm - Condensator: 450 v-12,5 µF
Weight Kg.: 22
Producer
Date of
production
Code
Model
Serial No.
Technical
data
9
AF 3000 - AF 3000 TAG

DICHIARAZIONE CE DI CONFORMITÁ
(Annex II A DIR. 2006/42/EC)
MANUFACTURER
IT STATES THAT THE MACHINE
TO CONSTITUTE THE TECHNICAL FILE ON ITS BEHALF
place and date of the document manifacturer
Campogalliano, 1 ottobre 2014 ADAM PUMPS SPA
e machine is manufactured in compliance with the Community Directives pertinent and
applicable at the time of its placing on the market.
IT IS IN COMPLIANCE WITH THE DIRECTIVES
Directive 2006/42/EC of the European Parliament and Council of 17 May 2006 relating to the machines and
which modies Directive 95/16/EC
Directive 2004/108/EC of the European Parliament and Council of 15 December 2004 concerning the ap-
proximation of the legislations of the Member States relating the electromagnetic compatibility
Directive 2006/95/EC of the European Parliament and Council of 12 December 2006 concerning the approxi-
mation of the legislations of the Member States relating the electrical material intended to be used within
certain voltage limits.
AND AUTHORISED
3. STATEMENTS
ADAM PUMPS S.p.A.
Company
Via della Resistenza, 46/48 41011 MODENA
Address ZIP Province
Campogalliano ITALY
City Country
Bernard Gilson
Name and surname
Via della Resistenza, 46/48 41011 MODENA
Address ZIP Province
Campogalliano ITALIA
City Country
Pompa erogatore carburante AF 3000 - AF 3000 TAG
Machine Model
See EC label 2014
Serial Number Year of manufacture
Fuel distributor pump
diesel oil transfer from open channel tank
Commercial denomination
Planned use
10
AF 3000 - AF 3000 TAG
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