ADA GASTROGAZ ADA FG 8 Manuel utilisateur

M A N U F A C T U R E R O F C A T E R I N G A P P L I A N C E S & I N O X F U R N I T U R E

Gas Deep Fryers

ADA FG

Operating Manual v. 3.02)

ADA FG 8 | ADA FG 2x8 | ADA FG 11R | ADA FG 15 | ADA FG 2x15

Maszyny i Urządzenia Gastronomiczne

ADA GASTROGAZ

ul. Kolejowa 9, 66-10 Sulechów, Poland

www.ada-gastrogaz.com

CONTENT

1. General remarks 3

2. Destination of the fryer 4

3. Technical characteristic and equipment 5

4. Instructions for the gas fryer installer 7

4.1. Description of components 7

4.2. Appliance installation 8

5. Instructions for use and maintenance 11

5.1. First start 11

5.2. Appliance operation 12

5.3. Use and oil change 13

5.4. Cleaning the appliance 13

5.5. Rules for the safe use of the appliance 14

5.6. Changing the type of gas supply 15

5.7. First aid 15

5.8. Warnings 15

6. Conditions of the guarantee certificate 17

Guarantee Certificate 18

1. GENERAL REMARKS

Before installing and/or switching on the appliance, it is necessary for the installer and/or

operator of the device to carefully read this manual and follow the instructions and

recommendations contained in it regarding the correct and safe use of the device.

Compliance with the operating instructions will ensure long-term and reliable operation of the

appliance, and thus bring benefits and satisfaction with the equipment purchased. The only way to

ensure the safe use of the device is to thoroughly understand the principles of proper installation,

operation and maintenance.

This manual is an integral part of the device and must be stored with it in a safe place, so that all

users and technical service authorized to repair and / or service the equipment have access to it. If

the owner changes, this instruction must be given to the new owner.

This appliance may only be used for the purposes for which it was designed. Any other use can be

dangerous to the operator. The manufacturer is not liable for damages resulting from improper use.

Parts that have been marked/protected against unauthorized interference must not be adjusted by

the user.

Installation of the device should be carried out by authorized persons according to the

manufacturer's instructions and in accordance with applicable standards. Improper use may cause a

risk for which the manufacturer cannot be held responsible.

After completing the installation of the device, the packaging components must not be kept within

the reach of children, as they may cause hazards. Therefore, they must be disposed of also for

environmental protection reasons) in accordance with applicable regulations.

Before starting the appliance, make sure that the type of gas you have corresponds to the one for

which the appliance was factory-set.

The manufacturer reserves the right to change the technical parameters of devices affecting the

increase of operational values, without notice. Photographs, drawings and descriptions of devices

are for reference only.

2. DESTINATION OF THE FRYER

Gas fryers - deep fryers - ADA FG are appliances designed for cooking meals in hot cooking oil.

They are used in professional gastronomy for preparing fries, portions of chicken, meat and fish, as well as

vegetables or donuts.

Fryers ADA FG are characterized by reliability in operation, low gas consumption while generating

high heat power and short frying time, which in turn allows you to get a juicy and tasty product.

Fig. 1. Gas deep fryer ADA FG 2x8

3. TECHNICAL CHARACTERISTIC AND EQUIPMENT

Fig. 2. Construction scheme of gas fryer ADA FG

1. Frying chamber, 2. Regulating valve, 3. Piezo igniter, 4. Temperature limiter reset button), 5. Oil

valve lever, 6. Burner, 7. Pilot burner, 8. Temperature sensors, 9. Gas connection, 10. Oil drain hole

The fryers with all components are made of acid-resistant stainless steel. The design of the

appliance is based on adjustable legs on which the housing rests. Inside the fryer there is a set of

burners [6] and a gas installation powered by the gas connector [9]. The burners heat the frying

chamber, in which the gas valve thermostat sensor and the safety sensor are mounted, switching off

the gas supply when the oil reaches the temperature of 230 ° C [4].

The frying chamber has a properly profiled bottom with so-called a cold zone in which burnt

particles of fried foods are deposited. Undesirable product particles do not participate in the frying

process and do not contaminate the oil in the chamber.

By using this zone, the oil's useful life has been extended, thus reducing the need for frequent oil

change in the tank.

At the bottom of this zone there is a hole with a stub pipe and a shut-off valve [5] which, after

unlocking the safety catch [10], allows the chamber to be emptied of oil.

To release oil from the chamber, lift the pawl up and pull the knob with the shut-off valve towards

you.

Exhaust gas emitted during the combustion of gas passes through the exhaust outlet.

The device's control parts are located on the front of the housing. Belong to them:

- Piezo igniter [3],

- MINISIT 710 control and shut-off valve [2],

- Oil drain knob [5],

- Oil overheating protection [4].

Technical data ADA FG 8 ADA FG 2x8 ADA FG 11R ADA FG 15 ADA FG 2x15

Width [mm] 400 700 500 400 700

Depth [mm] 600 600 650 650 650

Height

with chimney) [mm] 360 510) 360 510) 360 510) 860 1010) 860 1010)

Burners heat power

[kW] 7,5 2 x 7,5 10 10 2 x 10

Piezo igniters [pcs.] 1 2 1 1 2

B/P gas consumption [kg/h] 0.5 1 0.6 0.6 1.2

E; H gas consumption

[m3/h] 0.7 1.4 0.9 0.9 1.8

Chamber capacity [dm3]8 2 x 8 11 15 2 x 15

The number of nozzles

[pcs.] and their diameter

[mm] depending on the

type and pressure of gas

B/P 50 mbar)

6 nozzles

2 x ∅0,4 mm

B/P 50 mbar)

2 x 6 nozzles

2 x ∅0,4 mm

B/P 50 mbar)

7 nozzles

2 x ∅0,4 mm

B/P 50 mbar)

7 nozzles

2 x ∅0,4 mm

B/P 50 mbar)

2 x 7 nozzles

2 x ∅0,4 mm

B/P 37 mbar)

8 nozzles

2 x ∅0,4 mm

B/P 37 mbar)

2 x 8 nozzles

2 x ∅0,4 mm

B/P 37 mbar)

9 nozzles

2 x ∅0,4 mm

B/P 37 mbar)

9 nozzles

2 x ∅0,4 mm

B/P 37 mbar)

2 x 9 nozzles

2 x ∅0,4 mm

B/P 30 mbar)

9 nozzles

2 x ∅0,4 mm

B/P 30 mbar)

2 x 9 nozzles

2 x ∅0,4 mm

B/P 30 mbar)

10 nozzles

2 x ∅0,4 mm

B/P 30 mbar)

10 nozzles

2 x ∅0,4 mm

B/P 30 mbar)

2 x 10 nozzles

2 x ∅0,4 mm

B/P3+ 28-30/37

mbar)

9 nozzles

2 x ∅0,4 mm

B/P3+ 28-

30/37 mbar)

2 x 9 nozzles

2 x ∅0,4 mm

B/P3+ 28-

30/37 mbar)

10 nozzles

2 x ∅0,4 mm

B/P3+ 28-

30/37 mbar)

10 nozzles

2 x ∅0,4 mm

B/P3+ 28-30/37

mbar)

2 x 10 nozzles

2 x ∅0,4 mm

E, H 20 mbar)

7 nozzles

2 x ∅0,65 mm

E, H 20 mbar)

2 x 7 nozzles

2 x ∅0,65 mm

E, H 20 mbar)

8 nozzles

2 x ∅0,65 mm

E, H 20 mbar)

8 nozzles

2 x ∅0,65 mm

E, H 20 mbar)

2 x 8 nozzles

2 x ∅0,65 mm

Tab. 1. Basic technical data of gas fryers ADA FG

4. INSTRUCTIONS FOR THE GAS FRYER INSTALLER

Connection of the fryer to the gas installation can only be carried out by a person with

appropriate qualifications. Parts that have been secured by the manufacturer may not be adjusted

by the installer.

4.1. Description of components

Gas installation

The fryer is equipped with a set of burners and a gas installation which includes:

- main gas burner with pilot burner,

- ignition electrode with piezo igniter,

- flame sensor thermocouple),

- MNISIT 710 control valve with oil temperature sensor thermostat),

- max limiter oil temperature 230 °C),

- fryer gas pipes together with the gas connector.

Fig. 3. Pilot burner

The pilot burner consists of an ignition electrode [3] on one side and a thermocouple [2] on the opposite

side flame sensor that switches off the gas supply to the device in the event of its disappearance). On the

front side there is a connection nut [1]

The fryer can be connected to the B/P supply via a gas pressure reducer or natural gas E and will

therefore be equipped with a suitable in accordance with the order) gas connection:

1) B/P - with a ø12 tip for B/P systems for a flexible hose,

2) natural gas E - with external thread G ½ for natural gas E G20) fig. 4).

A change of gas type may only be carried out by authorized persons. To change the type of gas, replace

the set of gas burners and adjust the pilot burner.

Fig. 4. Natural gas connector

Flue system

Each fryer is equipped with an exhaust outlet, which is located at the back of the device, on the

chimney. Warning! The chimney reaches a high temperature, which is why you should pay attention to

maintaining a proper distance from the wall. The device should be placed in such a way as to ensure

ventilation to an appropriate exhaust hood or ventilation system. This is essential for the effective removal

of flue gases and odors generated during the frying process. The extractor hood must be designed so that

it does not interfere with the operation of the fryer. If the fryer is connected to a forced exhaust system, an

automatic gas shut-off system should be applied to the fryer in the absence of draft, which will prevent the

device from working with inefficient exhaust ventilation.

4.2. Appliance installation

The room in which the gas installation is installed and the fryer is planned to be installed

should comply with the provisions of the technical conditions to be met by buildings and their

location, and have continuous air exchange inflow of sufficient amount air, needed for gas

combustion and exhaust gas outlet) protecting against exceeding in the air, inside the room, the

permissible content of exhaust components harmful to human health. This condition is very

important for the safety of the user and the efficient operation of the air exchange system must not

be prevented.

Based on these regulations, the room in which the device will be installed should meet the following

requirements and have:

• Efficient supply and exhaust ventilation ensuring air exchange of at least 37.5 m3/h for each kilowatt

of thermal power of the gas device.

• the minimum dimension of the flue must not be less than 0.14 m, and the total area of the ventila-

tion duct not less than 0.016 m2;

• Appropriate cubature that will ensure that the maximum heat load from gas appliances does not

exceed 930 W / m3 of room.

• Adequate dimensions that ensure that the installed device is at least 0.3 m from the nearest room

walls sides and back of the device) and the front is at least 1.2 m. The walls and floor should be non-

flammable. Flammable materials should be at least 5 m from the front of the device.

• When using a device for liquid gas, such rooms must not be below ground level, i.e. in the base -

ment or basement, and the temperature of the room where the B / P gas cylinder is located must

not exceed 35 °C.

In order to ensure proper ventilation at all times inside and around the gas cylinder compartment,

obtain a constant supply of fresh air and prevent the accumulation of unburned gases, make sure

that the device and the cylinder are close to the opening window; if the equipment is in a closed

room, it must be installed with an efficient ventilation hood or shaft.

Warning!

Pursuant to the applicable provisions of the Building Law, liquefied gas may not be used in the

building in which the natural gas installation is located.

The appliance can be powered by 11 and 33 kg gas cylinders. The maximum dimensions with a

reducer for a 11 kg cylinder are 65 x 35 x 35 cm, while for a 33 kg cylinder it is 130 x 37 x 37 cm. A

liquid gas cylinder should:

• put at least 1.5 m from heat radiating devices,

• cylinders should not be placed in the vicinity of other sparking devices,

• install cylinders in an upright position and secure them against falling, falling over or accidental

displacement.

Gas supply pipes or hoses should meet applicable national requirements and should be periodically

checked and replaced if necessary.

When installing the appliance, observe the following applicable regulations:

• Standards, regulations, building and fire regulations.

• Health and safety regulations.

• Regulations issued by gas suppliers, which should also be used to confirm the approval of the

installation of the device.

• Standards, regulations, ordinances for gas installations and gas-powered equipment.

• Standards, regulations, ordinances regarding ventilation.

The appliance installer should:

• Have a qualification certificate.

• Read the information on the rating plate. Compare the information with the gas delivery conditions

at the place of installation.

• Check the gas valve connections for leaks.

• Check the effectiveness of all components of the device's operation.

• Familiarize the user with the operation of the device.

Assembly order

Determining the right location for the fryer is extremely important for the proper operation of the

appliance, speed and convenience.

Models ADA FG 8, ADA FG 2x8 and ADA FG 11R require positioning on a stand or countertop with

an opening to ensure adequate air supply to the device. This is because direct oil heating is from

below. In addition, the oil drain valve is located on the bottom of the appliance.

Before installation, check that all fryer parts are included and not damaged during transport.

1. Place the appliance in a place that allows easy access from all sides, on a hard and non-flammable

surface. The distance from non-flammable walls should be at least 10 cm. If the walls are not

resistant to high temperatures, use appropriate insulation and keep a minimum distance of 30 cm.

Also keep a distance of at least 20 cm from other devices.

2. Level the appliance using the regulated legs.

Warning!

Incorrect use of the appliance can cause oil to burn and fry, which can cause severe burns, injury, as

well as fires and equipment damage.

3. Before connecting the fryer to the gas installation, check on the rating plate to which gas type the

fryer is adapted and whether it corresponds to the type of gas in the gas installation propane-

butane B / P or natural gas E).

4. Make the connection in accordance with the following rules:

• connection to natural gas should be made:

a) rigidly using seamless pipes steel or copper);

b) or using a metal braided hose with a CE safety certificate;

• connection of B/P from a gas cylinder should be made with a flexible hose with max. 1.5

m long, with CE safety certificate. The ends of the hose must be secured with hose

clamps.

5. A gas shut-off tap must be installed on each gas appliance and it should be easily accessible.

6. After connecting the device to the gas installation, check for leaks using appropriate sensors,

paying particular attention to the connection points. The fryer must not be put into operation after a

leak has been detected.

Warning!

Never check the tightness of the gas system with a lit match or flame. This could cause a fire or

explosion and cause serious injury or material damage. The device must not be put into operation

after a leak has been detected.

7. After completing the installation of the device, the packaging components must not be kept within

the reach of children, as they may cause hazards. Therefore, they must be disposed of also for

environmental protection reasons) in accordance with applicable regulations.

Gas supply pipes or hoses should meet applicable national requirements and should be periodically

checked and replaced if necessary.

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