Absolute HP Series Manuel utilisateur

HP-100/120

Airpump

Start

ofproduction

Discontinuance of production

HP-100

1997/10

─

HP-120

1997/10

─

HP Series

STRUCTURE AND PART NAMES

HP-100/120

漓

Filter

Cover

滷Semi Cover

Packing

澆Filter

潺Fitting Boss

潸Upper

Housing

澁Sound Absorber (Lap)

澀Casing Block

潯

Valve Chamber

packing

潛Casing Block B

濳Valve

潭

Diaphragm Ring

澂

Diaphragm

潼

Diaphragm

Base

潘Frame Cover

澎SP

Switch

澑

Safety pin+Locking

collar

濂

Electromagnet

潦Actuating

Rod

澳L-Tube

澣Hose

Band

澡Frame

澤

Vibration Control

Rubber

澹Center Plate

濆

Gasket

澪Sound

Absorber

(Filter)

濟Lower

Housing

濕Power

Cord

Absolute Air & Gas Ltd

C6 Bromsgrove Technology Park

Isidore Road

Bromsgrove

B60 3FJ

Tel: 01527 557006

Email: enquiries@absoluteairandgas.co.uk

www.absoluteairandgas.co.uk

HP-

100

120

REPLACING THE CHAMBER BLOCK

Replacing the Chamber Block

！

CAUTION

●Be

sureto unplugthe pump unit.

●

Replace

the diaphragms and the valveswith new ones at

least oncea year to one and a

half year regularly in order to maintain their initial

performa

nce.

●

For

chamber blockreplacement, be sure to change both chamber blocksat the same time.

●

The

rod employspowerful permanent magnets. Therefore,be sure to remove your watch

and any other precision machines before operation as they may be affected by

the

strong magnetic force.

●Do

not put the actuating rod close to a magnetic card, magnetic disk or other magnetic

mediaas the data maybe destroyed.

REMOVAL OF THE CHAMBER BLOCKS

To remove the upper

housing.

(Refer

“

REMO

VING

UPPER

HOUSING

”

)

Remove the sound

absorber.

Uudo the frame screws and remove the

frame

cover.

Pull out the

L-tube

from the casing

block.

HP-

100

120

REPLACING THE CHAMBER BLOCK

roken

to prevent

any

removed from

the

Replacing the Chamber Block

Remove the 4 screws holding the chamber block

and the casing

block.

(4 screws on each side)

Remove 1

U-lock

nuts from one side holding

the

diaphragm

mounting

block to the

rod.

●Use the nut driver to loosen (or tighten) the

U-lock

nut.

Remove one of the diaphragm mounting

blocks

from

the actuating rod and pull out the other diaphragm

mounting block with the rod. After that, separate the

diaphragm mounting

block

and the rod.

●When pulling out the rod, be sure not to catch the

rod

projection on the lever of the SP

switch.

●If the pump stops automatically, the safety pin must be

further

damage

to the pump. Be sure all broken pieces

unit.(See

Step

)

REPLACING THE DIAPHRAGM

In case of replacing the whole

diaphragm

mounting

block, move straight to

STEP

Remove the

diaphragm

ring from the

diaphragm,

and then, detach the

diaphragm

from

the

diaphragm base.

HP-

100

120

REPLACING THE CHAMBER BLOCK

Replacing the Chamber Block

Fit a new diaphragm and diaphragm ring in

the

diaphragm

base.

●Be sure not to leave a gap between

them.

REPLACING THE VALVE

In case of replacing the whole diaphragm casing

block, move straight to

STEP

Separate casing A and casing B.

Remove the

valves

from the casing B.

●If it is difficult to separate them, insert the tip of

flatblade screwdriver into the clearance.

●Pull out the

valves

as they can be removed easily.

Insert each new valve into the center hold of valve

seat, and secure them by pulling with radio pliers.

●When reinstalling the valves, make sure the

exhaust

and intake sides are correctly

fitted.

Cut away end of respective valves pulling

parts

(just in front of thick parts) by

scissors

nippers.

HP-

100

120

REPLACING THE CHAMBER BLOCK

Replacing the Chamber Block

FITTING THE CHAMBER BLOCKS

Fit the actuating rod by aligning it with the

groove

and tighten

U-lock

nut and flat washer by the

nut

driver.

●Use new

U-lock

nut and washer, otherwise,

U-lock

nut

may work loose and cause

malfunction.

Insert the actuating rod into the machine body. Be

sure to fit the positioning boss on the

diaphragm

base into the concave part of the frame stay.

Secure the diaphragm

mounting

block on

the

other side and tighten washers and U-lock

nuts

with the nut driver.

Make sure that gap between the actuating

rod

and the electromagnets is

even.

Mount the casing block with screws (4 screws

each side).

And insert

L-tube

into the nozzle of casing

Then, fix it with hose clip.

Complete the other casing block in the same

way.

REPLACEMENT OF SAFETY PIN

Check that the broken pin is removed from

unit.

●If the broken pin is left inside the unit, it can get

caught

in between electromagnets and actuating rod,

which

can cause

breakdown.

HP-

100

120

REPLACING THE CHAMBER BLOCK

Replacing the Chamber Block

Insert a new safety pin through the hole on

the

terminal side.

(Please Insert safety pin through the

spring

electrode,

L-shaped

lever in such

order.)

Install the locking collar from the other side of

the

terminal and insert it until it clicks.

This completes the replacement of the safety

procedure.

Make sure the gap between L-shaped lever

and

tab of the actuating rod is

even.

●Be careful not to touch the terminal when the power is

on, testing the operating conditions as this will result

an electric shock.

●Unplug the pump immediately after the check.

Secure the frame cover with the screws.

HP-

100

120

REPLACING THE CHAMBER BLOCK

Replacing the Chamber Block

Install the sound

absorber.

Place the upper housing back on

body.

●Be extremely careful not to catch the sound

absorber

on the upper

housing.

Fasten it with the

bolts.

Then, place the filter and filter cover on the

upper

housing. (Refer to

“FILTER CLEANING AND

REPLACEMENT

”)

HP-

100

120

REPLACING THE ELECTROMAGNET

Replacing the

Electromagnet

！CAUTION

●

sure to unplugthe pump unit.

●

When

performing replacement work, the pump body may still be hot and you could

get burned. Soplease wait until the pump has cooled before

han

dling.

●

sure to remove the chamber block and the actuating rod before replacing

the

electromagnet.

●

better to let an experienced technician handle the soldering process.

Take

precautionsagainst getting burned.

REMOVAL OF ELECTROMAGNET

Cut the wire from the terminals on electromag-

nets with

nippers.

●It is

recommended

that you make a note of the

wiring.

Loosen the screw, fixing SP switch and remove it

(There are hexagonal nuts at SP switch side. Be

sure not to lose them as they fall inside the

unit.)

Remove the nuts by the box driver.

(8mm

wrench)

Pull out the

electromagnet

from the pump

body.

HP-

100

120

REPLACING THE ELECTROMAGNET

Replacin

g the

Electromagnet

FITTING THE ELECTROMAGNET

Mount

new the electromagnets in the

unit.

Tighten up nuts with nut driver.

Install the SP switch to the frame with the screws.

●Be careful of the direction of switch lever. (Refer to

the

pictures)

Insert the wire into the silicon tube, and tie up in

bundle.

Strip the coating off each

wire.

(5-7mm from the

end)

Connect the wires to the

terminals.

Solder the wires to the

terminals.

The wire requires a soldered

connection.

This completes the

electromagnet replacement

procedure.

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