ABB Emax2 Manuel utilisateur

Lifting Devices - Emax2 Retrofill Circuit Breakers 600A-5000A

For AK/AKR/WP Emax2 Retrofill Breakers in AKD5/6/8/10 Switchgear

Lifting Instructions Manual - AK/AKR/WP Retrofill Breakers

Contents

2TSA451029P0000 Rev-B

1. General Precautions 3

2. Service and Support 3

3. Acronyms 3

3. Table 1 - Retrofill Breakers 4

4. Table 2 - Lifting Devices 5

5. Lifting Instructions - AKD5 Emax2 600A Retrofill Breaker 6

6. Lifting Instructions - AKD5 Emax2 1600A Retrofill Breaker 7

7. Lifting Instructions - AKD5 Emax2 2000A Retrofill Breaker 8

8. Lifting Instructions - AKD5 Emax2 3000A-4000A Retrofill Breakers 9

9. Lifting Instructions - AKD6/8/10 Emax2 600A - 2000A Retrofill Breakers 10

10. Lifting Instructions - AKD6 Emax2 (3200A-4000A) Retrofill Breakers 11

11. Lifting Instructions - AKD8/10 Emax2 (3200A - 5000A) Retrofill Breakers 12

General Precautions

1. Do not place hands or fingers on the lifting hooks or lifting bars

once the Kit is lifted.

2. Do not manipulate or guide the Kit by holding anywhere on the lifting

hooks or spreader bars.

3. Strictly use the handle or grips provided on each Kits for guidance

while the breaker is loaded inside the switch gear.

4. Watchout for the pinch points while engaging the lifting hooks.

2TSA451029P0000 Rev-B

Service and Support

Service and support are available from ABB Inc USA.

Email: eppc.support@us.abb.com

Phone: 888-385-1221

Acronyms

CiC : Cradle in Cradle

DR : Direct Replacement

OEM : Original Equipment Manufacturer

RF : Retrofill

WP : WavePro

BTM : Bottom

VER : Vertical

HOR : Horizontal

AKD10 OEM BTM VER WPS-08/WPH 08 Emax2.2 DR (800A)

AKD10 BTM VER WPX-08/WPS 16/WPH 16 Emax2.2 DR (800A/1600A)

AKD10 OEM BTM VER WPX-08/WPS 16/WPH 16 Emax2.2 DR (800A/1600A)

DESCRIPTION

AKD5 AK50 (1600A)Emax2.2 CiC 2TSE431931R1000

AKD5 Emax2.2 DR 2000AAKT50 ( ) 2TSE431929R1000

AKD5 Emax4.2 CiC AK75 (3000A)

AKD5 Emax6.2 CiC AK100 (4000A)

2TSE431931R1000

2TSE431932R1000

AKD6 Emax2.2 DR AKR30 800A ( )

AKD6 OEM Emax2.2 DR AKR30 800A ( )

AKD6 Emax2.2 DR AKR50 1600A ( )

AKD6 OEM Emax2.2 DR AKR50 1600A ( )

AKD6 Emax2.2 DR AKRT50 2000A ( )

AKD6 OEM Emax2.2 DR AKRT50 2000A ( )

AKD8 BTM VER AKR-30/30HEmax2.2 DR (800A)

AKD8 BTM HOR AKR-30L/50/50HEmax2.2 DR (800A/1600A)

AKD8 BTM HOR AKR-30/30HEmax2.2 DR (800A)

AKD8 BTM VER AKR-30L/50/50HEmax2.2 DR (800A/1600A)

AKD8 BTM VER AKRT-50HEmax2.2 DR (2000A)

AKD8 BTM HOR AKRT-50HEmax2.2 DR (2000A)

AKD10 BTM VER WPS-08/WPH 08 Emax2.2 DR (800A)

LIFTING DEVICE

AKD10 WPS-20 Emax2.2 DR (2000A)

AKD10 OEM WPS-20 Emax2.2 DR (2000A)

ILLUSTRATION

TABLE 1 -

Retrofill Breakers

2TSA451029P0000 Rev-B

AKD6 Emax4.2 DR AKR75 3200A ( )

AKD6 Emax4.2 DR AKR100 4000A ( )

AKD6 Emax4.2 DR AKR100 00A (36 )

LIFTING DEVICE

TABLE 2 - Lifting Devices

TYPE

DESCRIPTION

LiftingBar AKD5-10/OEM, RF kits upto 2000A (AK50)

LiftingBar AKD5/8/10 OEM, 3000A-4000A, AK50, (AK100)

LiftingBar AKD 8/10 AKR-125 WP 5000A5/ AK100, ,

PART DESCRIPTION

ILLUSTRATION

ITEM NO. QUANTITY

SPREADER BAR

LIFTING HOOK

STEEL PLAIN WASHER

A - 0.281”, B - 0.75”,

C - 0.063”

STEEL DRIVE RIVET

A -7/16”, B - 1/4”,

C - 1/2”

HOIST LABEL

2TSA451029P0000 Rev-B

Lifting Devices can be ordered through customer support by choosing the appropriate

part numbers provided in Column 1 from Table 2.

Note:

Lifting Instructions - AKD5 Emax2 600A Retrofill Breaker

Retrofi ll

Breaker

Fig. 1A

1. For A se KD5 AK25 Emax1.2 Retrofill Breaker, u

lifting device A as shown in Table 2 along with a

for ing.suitable hoist lift

2. Make sure the lifting device is secured and locked

with the hoist.

3. Lifting hooks (Item no.2, Table 2) can open in/out

within an angle of 7 in the vertical plane

± ° .

4. Lifting hooks can be engaged on the spreader bar

(Item no.1, Table 2) using any one of the two slots as per

the location of the hooking points in the Retrofill .Breaker

. Make sure that the 5 hooks are engaged in the slots

provided as shown in fig. 1C.

. the steady6 While lifting hold and Retrofill Breaker

c it ontinue to guide , while checking both sides and

both underneath, so that sets of pins can be lowered and

the of AKD6 switchgearlined up easily with rail slots .

. Once the is resting in the rail lots, 7 Retrofill Breaker s

lifting hooks and munhook the ove the hoisting apparatus

out of the way.

Lifting Instructions

Fig. 1A

* Refer Table 2

Fig. 1B

Fig. 1C

2TSA451029P0000 Rev-B

Lifting Instructions - AKD5 Emax2 1600A Retrofill Breaker

Retrofill

Breaker

Fig. 2A

Fig. 2B

Fig. 2C

1. For A se KD5 AK50 Emax2.2 Retrofill Breaker, u

lifting device A as shown in Table 2 along with a

for ing.suitable hoist lift

2. Make sure the lifting device is secured and locked

with the hoist.

3. Lifting hooks (Item no.2, Table 2) can open in/out

within an angle of 7 in the vertical plane

± ° .

4. Lifting hooks can be engaged on the spreader bar

(Item no.1, Table 2) using any one of the two slots as per

the location of the hooking points in the Retrofill Breaker.

. Make sure that the 5 hooks are engaged in the slots

provided as shown in fig. 2C.

. the steady6 While lifting hold Retrofill Breaker and

c it ontinue to guide , while checking both sides and

both underneath, so that sets of pins can be lowered

the of AKD6 switchgearand lined up easily with rail slots .

. Once the is resting in the rail lots, 7 s Retrofill Breaker

lifting hooks and munhook the ove the hoisting apparatus

out of the way.

Lifting Instructions

* Refer Table 2

2TSA451029P0000 Rev-B

Lifting Instructions - AKD5 Emax2 2000A Retrofill Breaker

Retrofill

Breaker

Fig. 3A Fig. 3B

Fig. 3C

1. For A se KD5 AKT50 Emax2.2 Retrofill Breaker, u

lifting device A as shown in Table 2 along with a

for ing.suitable hoist lift

2. Make sure the lifting device is secured and locked

with the hoist.

3. Lifting hooks (Item no.2, Table 2) can open in/out

within an angle of 7 in the vertical plane

± ° .

4. Lifting hooks can be engaged on the spreader bar

(Item no.1, Table 2) using any one of the two slots as per

the location of the hooking points in the Retrofill Breaker.

. Make sure that the 5 hooks are engaged in the slots

provided as shown in fig. 3C.

. the steady 6 While lifting hold Retrofill Breaker and

c it ontinue to guide , while checking both sides and

both underneath, so that sets of pins can be lowered

the of AKD6 switchgearand lined up easily with rail slots .

. Once the is resting in the rail lots, 7 ofill Breaker sRetr

lifting hooks and munhook the ove the hoisting apparatus

out of the way.

Lifting Instructions

* Refer Table 2

2TSA451029P0000 Rev-B

Lifting Instructions - AKD5 Emax2 3000A-4000A Retrofill Breakers

Fig. 4A

Retrofill

Breaker

Fig. 4B

Fig. 4C

1. For A se KD5 AK75/100 Emax2.2 Retrofill Breaker, u

lifting device A as shown in Table 2 along with a

for ing.suitable hoist lift

2. Make sure the lifting device is secured and locked

with the hoist.

3. Lifting hooks (Item no.2, Table 2) can open in/out

within an angle of 7 in the vertical plane

± ° .

4. Lifting hooks can be engaged on the spreader bar

(Item no.1, Table 2) using any one of the two slots as per

the location of the hooking points in the Retrofill Breaker.

. Make sure that the 5 hooks are engaged in the slots

provided as shown in fig. 4C.

. the steady 6 While lifting hold Retrofill Breaker and

c it ontinue to guide , while checking both sides and

both underneath, so that sets of pins can be lowered

the of AKD6 switchgearand lined up easily with rail slots .

. Once the is resting in the rail lots, 7 Retrofill Breaker s

lifting hooks and munhook the ove the hoisting apparatus

out of the way.

Lifting Instructions

* Refer Table 2

2TSA451029P0000 Rev-B

Lifting Instructions - AKD6/8/10 Emax2 600A - 2000A Retrofill Breakers

Retrofill

Breaker

Fig. 5A Fig. 5B

Fig. 5C

1. For A se KD6, 8 & 10 small frames Emax2.2 Retrofill ker, uBrea

lifting device A as shown in Table 2 along with a

for ing.suitable hoist lift

2. Make sure the lifting device is secured and locked

with the hoist.

3. Lifting hooks (Item no.2, Table 2) can open in/out

within an angle of 7 in the vertical plane

± ° .

4. Lifting hooks can be engaged on the spreader bar

(Item no.1, Table 2) using any one of the two slots as per

the location of the hooking points in the Retrofill Breaker.

. Make sure that the 5 hooks are engaged in the slots

provided as shown in fig. 5C.

. the steady 6 While lifting hold Retrofill Breaker and

c it ontinue to guide , while checking both sides and

both underneath, so that sets of pins can be lowered

the of AKD6 switchgearand lined up easily with rail slots .

. Once the is resting in the rail lots, 7 Retrofill Breaker s

lifting hooks and munhook the ove the hoisting apparatus

out of the way.

Lifting Instructions

* Refer Table 2

2TSA451029P0000 Rev-B

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