AAQ SXJS4019A Manuel utilisateur

Advance AutoQuip

2 McDonald Crescent | Bassendean WA 6054

Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: [email protected] | W: www.aaq.net.au

READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS

OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.

FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE

INJURY OR DEATH.

Specifications subject to change without notice.

Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions

which may occur therein

4 POST HOIST

AutoLift 6435W

Model No: SXJS4019A 4 Post Vehicle Hoist

4000Kg Maximum Lifting Capacity

Design Registration Approval Number: WAH20540

Design Code: AS1418.9-1996

INSTALLATION MANUAL & OPERATION

INSTRUCTIONS

READ FIRST

DO NOT use the

machine until you read

and understand all the

dangers, warnings and

cautions in this manual.

Contents:

Ⅰ Statement……………………………………………………2

Ⅱ Installation requires...........................................................2-3

2.1 Installation Tools………………………………………2-3

2.2 Installation Site………………………………………..3

2.3 Installation foundation conditions………………………3

III Installation instructions...................................3-23

3.1 Foundation Drawings……………………………3-4

3.2 Platform and steel rope installation…………………………….5-9

3.3 Post and beam installation………………………………………9-12

3.4 Installation of auxiliary platform……………………………13-16

3.5 Packing disassembly and installation of the post…………17-20

3.6 Connection of steel rope and column………………………20-23

3.7 Vertical adjustment of column required……………………23

Ⅳ Electric and pneumatic parts installation...................................23-30

Ⅴ Rolling Jack installation ....................................................30-33

Ⅵ Adjustment ....................................................................33-34

INSTALLATION INSTRUCTIONS

I. Description:

This installation manual is applicable to the installation of all electronically

controlled and manual four post lifts.

Because the product is constantly updated and improved, this installation

instruction may differ slightly from the actual structure of the device, but most of the

details are the same. If there are major differences, the installation instructions will be

updated later.

This manual is specially designed for the installation and commissioning of

AUTOLIFT four post lift products. Nevertheless, experienced professionals are still

required to perform the installation and commissioning work; for various

consequences caused by its use to guide the operation of other equipment, We do not

assume any responsibility.

II、Installation requires：

Installation requirements:

2.1 Installation tools:

①Impact drill device; ②φ16 impact drill bit; ③Adjustable wrench; ④12-14

cm/ 17-19 cm/ 19-22 cm double-head fixed wrench; ⑤Allen wrench (M4-M16);⑥

Phillips screwdriver; ⑦Flat head screw driver;⑧Hammer; ⑨10-meter tape measure;

⑩Vertical measuring device;⑪Chalk...etc.

1② ③ ④

⑤ ⑥⑦ ⑧

⑨ ⑩ ⑪

2.2 Installation Site：

2.2.1、The lift is designed to be installed inside a building, with no

obstructions in the space and good ventilation. The installation place shall not be

close to the washing area, paint, coating, corrosive solvent storage area and areas

where there may be danger of electric shock or explosion; ensure a minimum safe

distance (more than 2m) from walls or other equipment, and avoid emergency

passages.

2.2.2、All sources of ignition must be kept away from the installation location of

the lift, and there must be good ventilation around the lift.

2.3 Installation foundation requires：

2.3.1、The minimum thickness of the concrete is 150mm; the strength is more

than 3000PSI.

2.3.2、The foundation ground of the lift needs to be made in its entirety, and no

pillar can be made separately for the foundation, and the deviation of the ground level

is less than 5mm.

2.3.3、The lift cannot be installed on two or more layers of concrete poured at

different times; it must not be installed on the floor laid with tiles or other decorative

materials.

2.3.4、Concrete cannot be placed directly on unconsolidated ground.

2.3.5、After the concrete is poured, you must wait until it is completely cured before

installing the lift; adjust the installation time accordingly according to the different

seasons, and the curing time must be more than 30 days. If necessary, perform concrete

maintenance work. (Because the temperature of concrete is lower than 5 ℃, its

strength will be greatly affected even after solidification, so it is not recommended to

make foundation work in winter.)

III、Installation Instructions：

3.1 Before installation, roughly determine the installation position of the equipment

Only the personnel designated by the manufacturer or the professional and technical

personnel entrusted by the dealer can install this equipment. The installers must have

qualifications for practice; non-professional installation may cause serious personal or

equipment injury.

Install as shown in the exploded view.

according to the foundation map, and roughly draw the position of the column base

with chalk.

The foundation drawing is shown in the following figure:

SXJS4019/SXJS4019A/SXJS4019B

FOUNDATION DIMENSIONS

IN MM

QUALITY OF

CONCRETE

MIN.

PRESSURE

RESISTANCE

SURFACE

MAX.

REACTION ON

EACH

BEARING

POINT

Length Width Thickness

25MPA 425

Kg/cm

0.9

Kg/cm

6000 4000 150

25MPA REINFORCED CONCRETE

F72 REINFORCED MESH

COMPACTED SOIL

GRAVEL SHEETING

7mm

200 x 200 mm

F72 Mesh

150mm

200 mm 75mm

3.2 Platform and Steel rope installation :

3.2.1 Firstly check the list in the standard box and accessory box to check whether the

standard and small parts are missing. If it is found missing, please contact the logistics

company or manufacturer immediately; if it is not missing, place it in a safe place that

is easily accessible.

3.2.2 Remove the fixed aron wire from the main platform steel rope on the package,

remove the threaded end of the steel rope, and pull the steel rope vigorously until the

piston rod of the oil cylinder is pulled to the maximum size.See the following figure

for details:

Note: Be sure to pull the piston rod of the cylinder to the maximum size (that is, from

the retracted state of the cylinder point A to the maximum extended state of the piston

rod of the cylinder point B.)

3.2.3 Remove the fixing bolts of the main platform on the packaging rack, hoist the

main platform to a place where it does not interfere, and after confirming that the steel

rope is installed correctly, turn the platform so that the platform faces upward. The

specific steel rope arrangement and length are shown in the following figure: (top

view of the platform)

The steel rope at the front of the platform (where the front bezel is installed) indicates:

Main platform Steel Rope in Front position Fig 1

Main platform Steel Rope in Front position Fig2

Main platform Steel Rope in Front position Fig3

Rear of the platform (where the bridge sleeve of the approach bridge is welded, that is,

the driving ramp position) indicates:

Main platform Steel Rope in Rear position Fig1

Main platform Steel Rope in Rear position Fig2

Main platform Steel Rope in Rear position Fig3

Top view of steel rope general arrangement

SXJS4019/SXJS4019A/SXJS4019B STEEL ROPE LENGTH：

1=9435mm，2=7930mm，3=4765mm，4=3270mm

3.2.4 When the four post lift is assembled and packaged, the connection of the steel

rope to the oil cylinder and the installation of the pulley have been completed;

therefore, when the equipment is installed, the customer can pass the steel rope

through the cross beam pulley according to the schematic diagram of the general

arrangement of the steel rope in the above figure and the corresponding wire rope

length,connecting with the correct post. The specific connection method of the steel

wire rope with the beam and the upright post will be described later.

3.3 Post and beam installation

Remove the connecting bolts of the 4 columns on the packaging rack separately, and

hoist the 4 pieces of columns near the position to be installed. At the same time, pay

attention to the position of the main column (the column with the motor mounting

base welded); From the direction of the platform tail, (the end welded with the bridge

pin bushing is the platform tail).

2 Beam installation:

Continue to hoist the main and auxiliary beams in the auxiliary platform to the

position to be installed. Note that the two beams are symmetrical parts.

In the figure above, the four holes at the arrow A are the mounting holes for the main

platform, and the eight holes at the right side B are the mounting holes for the

sub-platform. The sub-platform also requires four mounting holes. When installed at

far left, the distance between the inner side of the main and auxiliary platforms is 900

mm; when installed at the far right, the distance between the inner side of the main

and auxiliary platforms is 1000 mm.

The above picture shows the auxiliary cross beam. Similarly, the four holes indicated

by arrow A are the mounting holes of the main platform. The eight holes at right

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