909 RL3003 Manuel utilisateur

INSTRUCTION MANUAL

RL3003

Rechargeable Spotlight

CONTENTS

Warranty

For full details please visit us at www.909.com

Warranty 2

Introduction 3

Environmental protection 3

Specifications 3

General safety warnings and instructions 4

Important safety instructions 4

Additional safety instructions for the charger 5

Know your product 7

Introduction 8

Charging/recharging the spotlight 8

Operating Instructions 8

Care and maintenance 8

Troubleshooting 10

Accessories 11

Service information 11

Specifications

Spotlight bulb: 100W Halogen Bulb 12V H3

Battery: Maintenance-free, sealed lead

acid, 12 volt, 3Ah

AC Charger:

AC Charger Input: 230-240Vac

AC Charger Output: 12V 500mA

DC charger plug fuse: 10A/250V

Introduction

Your new 909 appliance will more than satisfy

your expectations. It has been manufactured under

stringent 909 Quality Standards to meet superior

performance criteria.

You will find your new appliance easy and safe to operate,

and, with proper care, it will give you many years

of dependable service.

CAUTION. Carefully read through this entire Instruction

Manual before using your new 909 appliance. Take

special care to heed the Cautions and Warnings.

Your 909 appliance has many features that will make your

job faster and easier. Safety, performance, and

dependability have been given top priority in the

development of this tool, making it easy to maintain

and operate.

Environmental protection

Recycle unwanted materials instead

of disposing of them as waste. All tools,

hoses and packaging should be sorted,

taken to the local recycling centre and

disposed of in an environmentally safe way.

General safety warnings and instructions

Read all instructions

WARNING: Read all instructions before operating spotlight.

Failure to follow all instructions listed below may result in

electric shock, fire and/or serious injury.

• This appliance is not intended for use by persons

(including children) with reduced physical, sensory

or mental capabilities, or lack of experience and

knowledge, unless they have been given supervision or

instruction concerning use of the appliance by a person

responsible for their safety.

• Children should be supervised to ensure that they do

not play with the appliance.

Safety guidelines / definitions

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates

potentially hazardous situation which, if not avoided, may

result in property damage.

Risk of unsafe operation.

When using tools or equipment, basic safety precautions

should always be followed to reduce the risk of personal

injury. Improper operation, maintenance or modification

of tools or equipment could result in serious injury and

property damage. There are certain applications for

which tools and equipment are designed. Manufacturer

strongly recommends that this product NOT be modified

and/or used for any application other than for which it was

designed. Read and understand all warnings and operating

instructions before using any tool or equipment.

Important safety instruction

Instructions pertaining to a risk of fire, electric shock,

exposure to excessive uv radiation, or injury to persons

Lighted lamp is HOT.

WARNING: to reduce the risk of fire, electric shock,

exposure to excessive uv radiation, or injury to

persons:

• Turn off/unplug and allow to cool before replacing the

Halogen bulb.

• Halogen bulb gets HOT quickly!

• Do not touch the bulb at any time when operating.

• Only contact switch/plug when turning on.

• Do not touch hot lens or enclosure.

• Do not remain in light if skin feels warm.

• Use only with a 12Volt/100watt or smaller halogen bulb.

• When changing bulb, use a soft cloth. Oil from skin may

damage bulb.

• Do not operate the spotlight with a missing or damaged

lens or enclosure.

WARNING – when using electrical appliances, basic

precautions should always be followed, including the

following:

• To reduce the risk of injury, close supervision is

necessary when the spotlight is used near children.

• Use only attachments recommended or sold by the

manufacturer.

WARNING: to reduce the risk of electric shock:

• Do not put spotlight in water or other liquid. Do not place

or store appliance where it can fall or be pulled into a tub

or sink.

• Do not clean this appliance with a water spray or the like.

• Use only the charger supplied by the manufacturer to

recharge.

Additional safety instructions for the charger

• Before using the charger, read all the instructions and

cautionary markings on the charger and torch.

• Only charge your torch indoors as the charger is

designed for indoor use only.

• WARNING. Do not allow any liquid to come into contact

with the charger. There is a danger of electric shock.

• The charger is not intended for any use other than

charging the exact type of rechargeable torch as supplied

with the charger. Any other use may result in the risk of

fire, electric shock or electrocution.

• The charger and torch are specifically designed to work

together. Do not attempt to charge the torch with any

other charger than the one supplied.

• Do not place any object on top of the charger as it could

cause overheating. Do not place the charger near any

heat source.

• Do not pull on the lead of the charger to disconnect it

from the power source.

• Make sure that the charger cable is positioned where

it will not be stepped on, tripped over or otherwise

subjected to damage or stress.

• Do not use an extension cord unless it is absolutely

necessary. The use of an improper extension cord could

cause the risk of fire, electric shock or electrocution.

• Do not use the charger if it has been subjected to a

heavy knock, dropped or otherwise damaged in any way.

Take the charger to a power tool repair centre for a check

or repair.

• Do not disassemble the charger. Take it to power tool

repair centre when service or repair is required. Incorrect

re-assembly may result in the risk of fire, electric shock or

electrocution.

• The charger is designed for use from a standard

household electrical supply (230–240 volts). Do not

attempt to connect the charger to a supply with a

different supply.

WARNING: FIRE HAZARD: Never contact combustible

material to the lens and never tape or tie the switch in

the on position.

CAUTION: To reduce the risk of injury or property

damage:

• All halogen lights give off heat:

– Do not touch lens while operating.

– Keep combustibles away from spotlight lens.

Extreme heat can cause fires.

– Never place the light face-down on any surface

when lit.

• Never look directly into the light or shine the light into

another person’s eyes.

• Keep sharp objects away from lens — it is glass and can

break.

• Do not immerse spotlight in water.

• Do not expose this unit to extremely high temperatures.

• Do not drop or throw spotlight. It contains glass and a

sealed lead acid battery.

• Use only with AC or DC charging adapters that are

provided with unit. Plug in the charging adapter at the

spotlight first, then plug into the charging source.

• DO NOT OVERCHARGE: CHARGE UP TO 24 HOURS

MAXIMUM USING THE AC CHARGING METHOD; UP

TO 7 HOURS MAXIMUM USING THE DC CHARGING

METHOD.

• NEVER ATTEMPT TO USE THE AC CHARGER AND

DC CHARGING PORT SIMULTANEOUSLY.

• After charging/recharging, disconnect charging adapter or

extension cord and wait 5 minutes before use.

• Do not crush, cut, pull or expose charging adapter cords

to extreme heat.

• Position charging adapter cords so they do not become

entangled or become a safety hazard. Keep charging

adapter cords away from sharp edges.

• Use in a dry location only.

• Except for the bulb, there are no user-serviceable parts

inside. Do not attempt to disassemble any other parts of

the unit.

• To reduce risk of damage to electric plug and cord, pull

by plug rather than cord when disconnecting.

• Do not attempt to charge the unit if the 240 volt AC

charger plug is damaged – return the unit to manufacturer

for repair.

Save these instructions

Know your product

1. On/Off trigger

2. DC plug pack charging socket

3. Quartz halogen bulb

4. Charge status LED indicator

5. 240Volt AC plug pack charger

6. Trigger lock

7. 12Volt DC car adaptor.

8. Carry lanyard

(optional accessory)

9. DC car charging port

5 7

Introduction

Congratulations on purchasing your new spotlight. Read

this Instruction Manual and follow the instructions carefully

before using your new Rechargeable Spotlight.

Charging/recharging the spotlight

This unit is shipped in a partially charged state. Charge

unit BEFORE first use using the 240 volt AC charger for

24 hours. Charge after each use. The charge status LED

flashes while charging and lights solid when the unit is fully

charged while using the AC charging method.

Charging/recharging using the 240 volt AC charger

• Make sure the spotlight is off (the trigger lock is in the off

position and the trigger is not depressed).

• Insert the barrel connector of the plug pack charger into

the DC Plug Pack charging socket on the back of the

spotlight. Insert the plug end into a standard 240V ac

power point.

• Charge until the charge status LED lights solid

(approximately 18-24 hours).

Charging/recharging using the 12 volt DC charger

(optional accessory)

• Make sure the spotlight is off (the trigger lock is in the off

position and the trigger is not depressed).

• Plug the double pin tip of the 12 volt DC charger into the

12 volt DC charging port.

• Insert the 12 volt DC plug end into the accessory outlet of

your vehicle or other 12 volt DC power source.

• Charge for approximately 5-7 hours..

Make sure the DC source (jump-starter, battery pack,

vehicle accessory outlet, etc.) is 12 volt DC and is able to

supply at least one half amp at 12 volt DC for 10 hours.

Notes: When using a vehicle’s 12 volt DC accessory outlet

as a charging source, be aware that some vehicles require

you to turn on the ignition to power the accessory outlet.

WARNINGS:

• TO AVOID THE RISK OF PROPERTY DAMAGE,

CHARGE UP TO 24 HOURS MAXIMUM USING THE

AC CHARGING METHOD; UP TO 7 HOURS MAXIMUM

USING THE DC CHARGING METHOD.

• NEVER ATTEMPT TO USE THE AC CHARGER AND

DC CHARGING PORT SIMULTANEOUSLY.

Operating instructions

Operating the spotlight

1. Disconnect from charger.

2. The On/Off trigger is located in the front of the handle of

the spotlight.

3. To turn the spotlight on, squeeze the trigger.

4. To turn off the spotlight, release the trigger.

Note: The On/Off trigger can be locked in the on position

using the trigger lock switch on the side of the unit.

Operating the unit corded

Plug the double pin tip of the 12 volt DC charger (optional

accessory) into the 12 volt DC charging port. Insert the 12

volt DC plug end into the accessory outlet of your vehicle or

other 12 volt DC power source. Operate the unit as outlined

in the previous section.

Notes: When using a vehicle’s 12 volt DC accessory outlet

as a charging source, be aware that some vehicles require

you to turn on the ignition to power the accessory outlet.

IMPORTANT: The spotlight will operate while the 240 volt

AC charger is attached, but will continue to draw power

from the unit’s acid battery and will not continue charging

while the spotlight operates. Manufacturer recommends

only operating the unit in corded mode using the 12 volt

DC charger.

Care and maintenance

All batteries lose energy from self-discharge over time and

more rapidly at higher temperatures. When the unit is not

in use, we recommend that the battery is charged at least

every 60 days.

Never submerge the unit in water. If the unit gets dirty,

gently clean the outer surfaces of the spotlight unit with

a soft cloth moistened with a mild solution of water and

detergent.

Except for the 12V/100W bulb, there are no user-

replaceable parts. Periodically inspect the condition of

adapters, connectors and wires. Contact manufacturer to

replace any components that have become worn or broken.

Battery replacement/disposal

Battery replacement

The battery should last the service life of the unit. Contact

manufacturer for any information you may need.

Safe battery disposal

Contains a maintenance-free, sealed, non-spillable, lead

acid battery, which must be disposed of properly. Recycling

is required, contact your local authority for information.

WARNINGS:

• Do not dispose of the battery in fire as this may result in

an explosion.

• Before disposing of the battery, protect exposed terminals

with heavy-duty electrical tape to prevent shorting

(shorting can result in injury or fire).

• Do not expose battery to fire or intense heat as it may

explode.

Spotlight bulb replacement (diagram follows)

To replace the bulb, you will need a small Phillips

screwdriver and a 12V/100Watt replacement bulb. During

installation, avoid touching the glass part of the bulb.

Bulb life may be shortened by installing a bulb with dirt or

fingerprints on it. The bulb can be wiped clean with a cloth

moistened with alcohol.

Rubber Bezel

Use a screwdriver to

gently pry the rubber

bezel off.

Retaining

Ring

Glass

Lens

Rubber

“O” Ring

Light

Reflector

Phillips

Screw

On/Off

Trigger

Phillips Screw

Halogen Bulb Assembly

Only replace the bulb in an

interated assembly of lamp

holder, wire and tab.

Retaining

Screw

Light

Reflector

Hairpin

Retaining

Wire

Halogen

Bulb

Assembly

1. Disconnect the unit from any charging adapters.

2. Push the rubber bezel forward toward the front of the

spotlight to reveal two small Phillips screws in the

retaining ring.

3. Using the screwdriver, remove (counterclockwise) the two

screws. Set them aside.

4. Lift off the retaining ring, glass lens and rubber “O” ring

and set them aside.

5. Carefully remove the reflector and bulb assembly.

6. Disconnect the bulb wire from the red power wire.

7. Unsnap the hairpin retaining wires from the reflector’s

flange.

8. Using the screwdriver, loosen the retaining screw to

remove the bulb from the reflector (no need to completely

remove this screw).

9. Lift out the bulb and detach wire.

10. Insert the replacement bulb into the reflector’s flange.

11. Put back and secure the hairpin retaining wires.

12. Connect the bulb power wire to the red power wire.

13. Tighten the retaining screw on the flange.

14. Place the reflector in position in the body of the

spotlight.

15. Replace the rubber “O” ring in the groove around the

perimeter of the reflector.

16. Replace glass and retaining ring so the screw holes are

aligned.

17. Secure retaining ring with two screws.

18. Replace rubber bezel.

19. Operate switch to ensure proper operation of spotlight.

WARNING: To reduce the risk of electric shock, replace

bulb with 12 volt, H3 100 watt only.

12 volt DC charger plug fuse replacement

The fuse in the plug end of the 12 volt DC charger protects

the adapter’s charging circuit. If the 240 volt AC charger

operates, but the DC charging adapter does not, then this

fuse may be opened (blown).

To replace the fuse:

1. Unscrew the end cap of the DC plug (counterclockwise).

2. Remove spring centre contact and fuse.

3. Check fuse with a continuity checker.

4. If blown, locate a replacement 10 amp/250 volt fuse.

5. Replace the fuse, spring, contact and end cap.

6. Screw end cap clockwise until it is finger tight – DO NOT

OVER-TIGHTEN.

7. Test for proper operation of the 12 Volt DC Charging

Adapter.

Troubleshooting

The charging status indicator LED does not flash when

charging.

1. Check connection to the 240 volt AC charger.

2. Check connection to AC power source.

3. Confirm there is a functioning AC current.

Unit will not operate

1. The halogen bulb may have blown. Check bulb filament.

If the filament is coiled and unbroken, the bulb is not

blown.

Otherwise, replace the bulb following the instructions in this

manual.

2. The battery may be completely discharged. Charge the

unit following the directions in this manual.

3. If the spotlight does not operate after recharging as

directed, contact manufacturer at www.909.com.

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