5Pascal LIOSMART 100 Manuel utilisateur
User Manual
January, 2020
FREEZE DRYER
LIOSMART 100
WARRANTY
Cinquepascal S.r.l guaranties that the product
delivered has been thoroughly tested to ensure that it
meets its published specifications. The warranty is
valid only if the product has been installed and used
in accordance to the instructions supplied.
Cinquepascal S.r.l shall in no event be liable for
incidental or consequential damages, including
without limitations, lost profits, loss of income, loss of
business opportunities, loss of use, and other related
exposures, caused by incorrect use of product.
Warranty is valid for 13 months from date of shipping
and includes spare parts and labor.
Type:
LIOSMART 100
Serial number:
19116384
Date of shipping:
Signature/Stamp:
Manufacturer:
Cinquepascal S.r.l
Via Carpaccio, 35
Trezzano Sul Naviglio
20090 (MI) Italia
Tel: 02-4455913
Fax: 02-48468659
E-mail [email protected]t
Web: www.5pascal.it
Thank you for your trust and for buying this device.
We hope it will successfully serve the purpose for
many years.
CAREFULLY READ THESE INSTRUCTIONS
BEFORE USING THE DEVICE!
User Manual
LIOSMART 100
3
CONTENT
1.0 WARNINGS AND SAFETY PRECAUTIONS ...................................................................................................... 4
2.0 INTRODUCTIONS .......................................................................................................................................... 5
3.0 TECHNICAL DATA ......................................................................................................................................... 6
4.0 USE PURPOSE AND SAFETY ELEMENTS ..................................................................................................... 13
5.0 INSTRUCTION FOR USE .............................................................................................................................. 14
5.1 Vacuum pump ....................................................................................................................................... 14
5.2 Control panel ......................................................................................................................................... 15
5.3 Display ................................................................................................................................................... 16
5.4 Basic setup ............................................................................................................................................. 16
5.5 Program selection and Start .................................................................................................................. 17
6.0 SETTINGS ................................................................................................................................................... 19
6.1 Parameter settings – Manual Program ................................................................................................. 19
6.2 Parameter settings – Automatic Program ............................................................................................. 23
7.0 SPECIAL SETUP ........................................................................................................................................... 25
7.1 Special Settings – Time and Date .......................................................................................................... 25
7.2 Corrections setup .................................................................................................................................. 26
7.3 Corrections setup scheme ..................................................................................................................... 27
7.4 Special Setup – User Passwords ............................................................................................................ 30
8.0 SERVICE AND MAINTENANCE .................................................................................................................... 32
9.0 REQUIRED SPACE AND CONNECTIONS ...................................................................................................... 33
10.0 DISMANTLING AND DISPOSAL ................................................................................................................. 34
11. ATTACHMENTS .......................................................................................................................................... 35
11.1 CE declaration of conformity ............................................................................................................... 35
11.2 Electro diagram ................................................................................................................................... 35
User Manual
LIOSMART 100
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1.0 WARNINGS AND
SAFETY PRECAUTIONS
READ ALL INSTRUCTIONS BEFORE USE!
Reduce the possibility of injury and failure!
WARNING
Before you
perform
any kind of maintenance, disconnect all electrical power
to the unit! DO NOT operate this unite without a properly grounded,
properly polarized power cord! DO NOT connect this unite to a non-polarized
outlet!
DANGER
Appliance must not be installed in a room where the possibility of explosive
atmosphere is present!
DANGER OF BREAK DOWN
Service is only allowed to authorized personnel!
WARNING
Never use with toxic, corrosive, flammable or organic materials unless
special precautions are in place to prevent injury to personnel or damage to
equipment!
WARNING
Never operate the appliance with the housing removed!
DANGER OF BREAK DOWN
Close the door tightly before start! Do not try to open the door during the
cycle!
DANGER OF BURNS
Use safety gloves when operating with high / low temperatures!
User Manual
LIOSMART 100
5
2.0 INTRODUCTIONS
Appliance description
Controller
This unit is equipped with microprocessor controller which is specially designed for automatization
of freeze drying cycles. Controller enables 50 different programs. Each of these 50 programs has
ability to set 50 different cycle steps.
Calibration, validation
The basic calibration is performed by the manufacturer. If ordered the calibration report is
delivered with the unit. Calibration, validation can also be done by the user because the appliance
has a special sub-program that allows easy settings and adjustments for temperature probes
without mechanical intervention on the device.
User Manual
LIOSMART 100
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3.0 TECHNICAL DATA
LIOSMART 100
Exterior dimensions (W x D x H)
1400 X 2178 x 1920 mm
Chamber dimensions (W x D x H) 750 x 1400 x 1000 mm
Ice condenser capacity 100 kg
Condenser In chamber
Ice condenser temperature
-
50°C
Ice condenser defrost
Reversible refrigeration system
Number of shelves 10
Shelve size 1240 x 600 mm
Shelve surface 10 x 0.74m2 = 7.4 m2
Shelve spacing
50 mm
Shelve Temperature range
-
40 …+ 70 °C
Temperature stability ±0,1 °C
Cooling Water cooled compressor system – condenser
Water cooled compressor system - shelves
Heating electrical
Doors Fully transparent single-handed closing
Power supply 3x400 V 50 Hz 57A (24 kW)
Communication RS-232 / USB
Temperature probe
PT
-
100
–
shelve temperature
PT-100 – condenser temperature
PT-100 Material
Vacuum probe
1 x Pirani vacuum on pump
1 x Pirani vacuum chamber
Vacuum pump Edwards EDS 200
Compressed air min 4 bar
Dry and oil free
Consumption negligible
Condenser drain Drain
function to be manually activated on the
controller (Available only when program is Stopped)
Water supply
Cooling water
-
min 2 bar
- max temperature 25°C
Trolley 1 for shelves removal at maintenance
Tray 20 trays 600x600x30 mm
User Manual
LIOSMART 100
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Dimensional drawing:
User Manual
LIOSMART 100
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Dimensional drawing - shelves view:
User Manual
LIOSMART 100
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Connections:
User Manual
LIOSMART 100
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Shelves removal at maintenance:
1. Switch off device
2. Remove trays (use rod for tray removal)
3. Close all 4 ball valves at shelves connections
4. Disconnect flexible tubes (tri-clamp TC 50.5 connections)
5. Connect trolley to chamber (use two trolley safety bolts)
6. Deblock shelves
7. Carefully move shelves on trolley
8. Secure shelves with two shelve safety bolts
9. Disconnect trolley (remove two trolley safety bolts)
10. Carefully move trolley with shelves from chamber
Tray
Rod for tray removal
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